22S33 – High Voltage Battery Replacement – 2020 Ford Escape & 2021 Lincoln Corsair

May 13, 2022 NHTSA CAMPAIGN NUMBER: 22V331000

Insufficient Welds in High Voltage Battery

A loss of drive power increases the risk of a crash.

 

NHTSA Campaign Number: 22V331

Manufacturer FordeBay logo Motor Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 27

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain 2020 Escape and 2021 LincolneBay logo Corsair vehicles equipped with 2.5L hybrid powertrains. Insufficient welds inside the high voltage battery may fail, resulting in a loss of drive power.

 

Remedy

Dealers will replace the high voltage battery, free of charge. Interim owner notification letters notifying owners of the safety risk were mailed on July 12, 2022. Owner notification letters were mailed August 8, 2022. Owners may contact FordeBay logo customer service at 1-866-436-7332. FordeBay logo’s number for this recall is 22S33.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


July 26, 2022

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
Safety Recall 22S33
Certain 2020 Model Year Escape PHEV Vehicles
Certain 2021 Model Year Corsair PHEV Vehicles
High Voltage Battery Replacement

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Corsair2021LAPSeptember 18, 2020 through September 18, 2020
Escape2020LAPJuly 21, 2020 through August 4, 2020

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the High Voltage (HV) battery can unexpectedly lose power. If the HV battery loses power, a “Stop Safely Now” message will display on the instrument panel and the vehicle will coast to a stop. A sudden loss of motive power increases the risk of a crash.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to replace the HV battery. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Part available owner letters will mail the week of August 8, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

SOLD VEHICLES

  • FordeBay logo has not issued instructions to stop selling/delivering or driving used vehicles under this safety recall. Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable. Owners can continue to drive their vehicles.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting, or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay logo Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay logo Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay logo to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with High Voltage Battery replacement.

 

RENTAL VEHICLES

Rental vehicles are not approved for this program.

  • LincolneBay logo Pickup & Delivery: Claims for LincolneBay logo Pickup & Delivery with a LincolneBay logo loaner (up to 2 days) should be submitted on a separate line from the FSA. Refer to EFC09879, 2022 LincolneBay logo Pickup & Delivery Updates for details.

 

PARTS REQUIREMENTS

Order the parts below through normal order processing channels:

Part Number  Description Order Quantity
LX6Z-10B759-EBHigh Voltage Battery  1
LX6Z-5A215-AeBay logoTailpipe Clamp1
VC-13-G
Ford Genuine Fluid VC-13-G Yellow Concentrated Antifreeze/Coolant - 1 Gallon
  • Yellow-colored, longer-life, ethylene glycol-based antifreeze/coolant for use in gasoline and diesel engines
  • Provides year-round antifreeze, anti-boil and corrosion protection
  • 50/50 mixture of coolant and distilled water provides freeze protection down to -34°F (-37°C) and boiling protection up to 265°F (129°C)
  • Do not mix different colors or types of coolant in your vehicle
  • Contains a bittering agent

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

CoolantAs Required

 


CERTAIN 2020 MODEL YEAR ESCAPE AND 2021 MODEL YEAR CORSAIR VEHICLES — HIGH VOLTAGE BATTERY REPLACEMENT

 

SERVICE PROCEDURE

1. Replace the high voltage battery. Please follow Workshop Manual (WSM) procedures in     Section 414-03A.

 


Chronology :

On February 1, 2022, an issue pertaining to high voltage battery pack busbar insufficient weld penetration was brought to FordeBay logo’s Critical Concern Review Group for review.

FordeBay logo is aware of four warranty claims in Europe between August 12, 2021 and January 10, 2022. On December 10, 2021, the supplier communicated to FordeBay logo that the suspected root cause is a damaged laser cooling line caused by maintenance of the laser air knife that results in an out of control weld process for the first warranty claim. On January 6, 2021, the supplier communicated to FordeBay logo that the suspect time period was between June 6, 2020 and June 12, 2020.

On January 28, 2022, Samsung identified high voltage battery packs with potentially non-conforming high voltage busbar welding issues supplied to FordeBay logo in the 22E-005 Part 573 submission.

Between January and April 2022, FordeBay logo conducted an engineering analysis of busbar assemblies built during the suspect period to determine which parts had an insufficient weld penetration.

As of April 28, 2022, FordeBay logo is unaware of any VOQs, warranty claims, or field reports in the United States for this issue.

On May 6, 2022, FordeBay logo’s Field Review Committee reviewed the concern and approved a field action.

FordeBay logo is not aware of any reports of accident or injury related to this condition.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoESCAPE2020
LINCOLNeBay logoCORSAIR2021

 


8 Associated Documents

Manufacturer Notices(to Dealers,etc) – Advance Notice re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Advance Notice Safety Recall 22S33 Certain 2020 Model Year Escape PHEV Vehicles Certain 2021 Model Year Corsair PHEV Vehicles High Voltage Battery Replacement

RCMN-22V331-9664.pdf 144.16KB

 


Recall Acknowledgement

RCAK-22V331-7492.pdf 645.17KB

 


Recall 573 Report

RCLRPT-22V331-8637.PDF 216.108KB

 


Interim Owner Notification Letter(Part 577)

RIONL-22V331-9596.pdf 47.706KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD Safety Recall 22S33 Certain 2020 Model Year Escape PHEV Vehicles Certain 2021 Model Year Corsair PHEV Vehicles High Voltage Battery Replacement

RCMN-22V331-3075.pdf 235.466KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-22V331-6407.pdf 51.999KB

 


Recall Quarterly Report #1, 2022-3

RCLQRT-22V331-3819.PDF 211.126KB

 


Recall Quarterly Report #2, 2022-4

RCLQRT-22V331-2989.PDF 211.23KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V331&docType=RCL

 


 

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