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NHTSA ID Number: 10195238
Manufacturer Communication Number: 03103213-A
Summary
Auxiliary heater may blow fuse on main dash harness.
7 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| FORD | F59 | 1988-1994 |
Customer: Cintas
Situation: Auxiliary heater may blow fuse on main dash harness
Corrective Action Summary: Replace heater switch and route new power harness with inline fuse from battery
Range of Units Affected: 2015 Aeromaster on the Ford F59 chassis equipped with auxiliary cab heaters manufactured after January 1, 2016. Contact Utilimaster Warranty Department to verify chassis VIN.
Authorized to Perform the Work:
√ Customer or customer contractor
√ Utilimaster or Utilimaster contractor
SEOCONTENT-START
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 1 of 8
Aux_Heater_Wiring_CD-A.docx PSR-100173
Customer: Cintas
Situation: Auxiliary heater may blow fuse on main dash harness
Corrective Action Summary: Replace heater switch and route new power harness with inline fuse from battery
Range of Units Affected: 2015 Aeromaster on the Ford F59 chassis equipped with auxiliary cab heaters manufactured after January 1, 2016. Contact Utilimaster Warranty Department to verify chassis VIN.
Authorized to Perform the Work:
√ Customer or customer contractor
√ Utilimaster or Utilimaster contractor
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 2 of 8
Aux_Heater_Wiring_CD-A.docx PSR-100173
Parts Required:
KIT 23003824SK-Auxiliary Heater Harness Kit
Part Number
Description
Qty
16303502
WIRE SXL CRS/LNK POLY WHT 16GA
2 ft
16511375-20000
CONN BUTT H/S
2
16511367-20250
TERMINAL FEMALE SPADE
1
16511367-64250
TERMINAL FEMALE SPADE .
3
16511375-64000
CONN BUTT H/S 16-14
2
16511375-28000
CONN BUTT H/S 22-18
2
11300177
SCREW STP PNH TX 1/4-20 x .75 ZN
2
16514677
RELAY 12V 60A
1
16516418-1D1G66
SW BODY CARLING 0N/OFF
1
16516417-G2008
ACTR SW CARLING GRN “AUX HTR”
1
16512443-64312
TERMINL RING H/S INSULATE
2
16516872-00750
BUSHING SNAP .750
1
16303200
RED 10 GA WIRE
19 ft
16510019
3/8” SPLIT LOOM
19 ft
16605701
STRAP WIRE TIE BLK 15.35”
10
16514575-00150
15A FUSE
1
16512651
FUSE HOLDER
1
03104479
DECAL SERVICED JOB CODE
1
03103213-D002EN
AUX HEATER HARNESS BULLETIN
1
Tools Required:
• Standard combination and ratchet wrench sets
• Phillips and standard screw driver sets
• Drill with F-bit (or1/4″), 7/32″, and 3/4″ bits
• Sta-Kon terminal crimping tool or equivalent
• Deburring tool or file
• Heat gun
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 3 of 8
Aux_Heater_Wiring_CD-A.docx PSR-100173
Wiring Overview
Heater harness wiring overview
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 4 of 8
Aux_Heater_Wiring_CD-A.docx PSR-100173
Procedure
1. Disconnect the Negative (-) battery cable(s).
2. Use an F-bit to drill a pilot hole in the LH cowl.
3. Use a 3/4″ bit to enlarge hole.
Hole for battery power harness
4. Feed the heater power supply harness through cowl riser, apply sealant to harness bushing and secure.
5. Route power harness along the cowl harness, RH chassis harness and frame rail to the battery box.
Power harness secured to cowl harness to frame rail
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 5 of 8
Aux_Heater_Wiring_CD-A.docx PSR-100173
Keep all fasteners for installation.
6. Remove (6) screws from the dash hood and set aside.
Dash hood
7. Disconnect the auxiliary heater control switch and discard.
Auxiliary heater switch
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 6 of 8
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8. Drill a 7/32″ hole in the dash bracket.
9. Cut and strip Ground wire and crimp a ring terminal and terminal connector to each end.
10. Secure the WHITE Ground wire ring terminal to the cowl with a 1/4-20 fastener.
Relay Ground wire
11. Cut, strip and crimp a terminal connector to the RED battery harness.
12. Cut the DARK BLUE switch wire. Strip wires and crimp terminal connectors to both ends.
13. Connect RED Battery harness, both DARK BLUE heater power switch and Ground terminals to relay.
Switch wiring
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 7 of 8
Aux_Heater_Wiring_CD-A.docx PSR-100173
14. Insert replacement switch in dash and connect harness.
Switch (top shown) and dash opening
15. Install inline fuse at battery box.
16. Connect to Positive (+) battery terminal.
17. Connect the Negative (-) battery cable(s).
Inline fuse on heater power harness
Secure wire harnesses a maximum of every 18″.
All wire harnesses need to be free and clear from the range of motion of any moving part and MUST be prevented from falling into the range of motion of a moving part.
18. Test system operation.
19. Secure all harnesses with wire ties to the LH chassis harness, cross member and frame rails.
20. Install dash.
Auxiliary Heater Harness
Campaign Directive
ATTENTION: THIS IS NOT A RELEASED DOCUMENT.
2016 Utilimaster® 3/7/2016 Page 8 of 8
Aux_Heater_Wiring_CD-A.docx PSR-100173
21. Use Job Code 13-N3-91-Z4 from this document to complete the SERVICED decal.
22. Adhere the decal to the upper right-hand corner of the driver’s door pocket panel next to the bulkhead wall. Do NOT cover any previously applied decals.
Service decal on driver’s door pocket (cargo side)
NOTE: In order to be reimbursed for labor, the repair MUST be completed and warranty claim filed within 1 year from the initial date of this publication.
File Warranty By: April 11, 2017
Contact Utilimaster to Order Parts and File Warranty.
Email: Warranty@Utilimaster.com Phone: 574-848-2000
Mail or Express Service: Fax: 574-848-2809
Utilimaster
Attn: Warranty Dept.
603 Earthway Blvd.
Bristol, IN 46507-9182, USA
Labor Allowance: Up to 0.75 hours Job Op Code: 13-N3-91-Z4
Document Part Number: 03103213-D002EN Revision: A
This material is confidential and the property of Utilimaster. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Utilimaster. Utilimaster® is a registered trademark of Spartan Motors USA, Inc. Utilimaster attempts to provide information that is accurate, complete, and useful. All information contained in this document is based on the latest product information available at the time of publication. However, because of the Utilimaster policy of continual product improvement, Utilimaster reserves the right to amend the information in this document at any time without prior notice.
SEOCONTENT-END
1 Associated Document
Manufacturer Communications
03103213-D002EN
Revision: A
https://www.nhtsa.gov/recalls?nhtsaId=10195238
MC-10195238-9999.pdf 3302.199KB
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NHTSA ID Number: 10195237
Manufacturer Communication Number: 03103213-B001EN-
Summary
Auxiliary heater may blow fuse on main dash harness.
1 Associated Document
Manufacturer Communications
03103213-B001EN
Revision: A
https://www.nhtsa.gov/recalls?nhtsaId=10195237
MC-10195237-9999.pdf 1118.273KB
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- Product name: Rocker Switch; Package Content: 6Pcs Rocker Switches+12Pcs Wires.And it comes with a keyhole slot to prevent unwanted rotation；Wired design:Easy to install, and saves unnecessary cost.
- Product features: This switch has the font "ON OFF", which makes it easier to identify the switch state at that time.Mechanical life: more than 80，000 cycles. Electrical life: more than 10, 000 cycles
- Product Poles : SPST; Terminals : 2 Pins; Position:2 Position ON-OFF；( This switch can use 12V ) Wire length: 200mm/ 7.7"
- Rated Voltage and Current : AC 125V, 10A; AC 250V, 6A； Mounting Diameter: 20mm/0.8"; Total Size: 23 x 28mm/0.91" x 1.1"(Max.D*H)
- This truck rocker switch control uses copper-plated silver contacts, has good electrical conductivity, and uses high-quality materials and flame-retardant casing for high safety,NOTE: PLEASE POWER OFF before installation
- Perfect Design: Designed to connect and disconnect a DC12V 20A electrical circuit at will, SPST: ON-OFF control; 2 pole design (On/Off), 3rd poles with LED to be connected to earth. Fluorescent lamps will be lighted up when the switch is turned on
- Safety Protection: This truck rocker switch control uses copper-plated silver contacts, has good electrical conductivity, and uses high-quality materials and flame-retardant casing for high safety
- Widely Application : Suitable for cars, ATVs, UTVs, Wranglers, RVs, off road vehicles, trucks, boats, marines, electronics modifications, etc. Can also use these on water dispenser, running machine, electromobile and other household appliances modification
- Easy Installation: Round on-off switch is easy to install, which is just direct setup, and no additional work required, our switch comes with a keyhole slot to prevent unwanted rotation
- Package Includes: 8 x Blue Round Toggle LED Switches; 16 x Red wires; 8 x Black wires.2 Year Warranty by Nilight.
- Features: This truck rocker switch control uses copper-plated silver contacts, has good electrical conductivity, and uses high-quality materials and flame-retardant casing for high safety. Equipped with output short circuit, overload & polarity reverse protection. Up to 10000 times of ON/OFF operating life span
- Perfect Design: Designed to connect and disconnect a DC 12V 30A electrical circuit at will, SPST:(single pole single throw), ON-OFF control; 2 pole design (On/Off), 3rd poles with LED to be connected to earth. LED on the switch will illuminate when the switch is turned on.
- Widely Used: The 12v rocker switch mainly be used in car, ATV, UTV, SUV, wrangler, RV, off road vehicle, truck, boat, yacht & electronics modification, etc. Available for upgrading most wiring harnesses to control LED light bar, LED work lights, fog lamps, headlights, taillights & auxiliary lamps, etc
- Easy Installation: Mounting Hole Size: 0.43‘’(11mm).Rocker On-off switch is easy to install, which is just direct setup, and no additional work required, our switch comes with a keyhole slot to prevent unwanted rotation
- Package Includes: 5 x Blue Rocker Toggle LED Switches. 2 Year Warranty by Nilight.
- Connector type: SPST, 2 terminal pin on/off. Rating: 12V-20A/2 Pole
- Safety cover: Red "aircraft" safety cover prevents accidental start
- Easy to use and install: Open the red cover, toggle the switch to "on". Close the red cover to off the switch directly. Mounting hole diameter: 12mm. Each of the terminals has a machine screw for quick connections, but also easy to be soldered.
- Widely used: Suitable for almost any motorized vehicle such as cars, trucks, boats, ATVs, olives, airplanes, race cars, golf carts or any off road vehicle.
- Package includes: 5 PCs toggle switch, 5Pcs Red Cover. 2 Year Warranty by Nilight.
- Perfect Design: Designed to connect and disconnect a DC12V 20A electrical circuit at will, SPST: ON-OFF control; 2 pole design (On/Off), 3rd poles with LED to be connected to earth. Fluorescent lamps will be lighted up when the switch is turned on
- Safety Protection: This truck rocker switch control uses copper-plated silver contacts, has good electrical conductivity, and uses high-quality materials and flame-retardant casing for high safety
- Easy Installation: Round on-off switch is easy to install, which is just direct setup, and no additional work required, our switch comes with a keyhole slot to prevent unwanted rotation
- Widely Used: This is a Round LED rocker switch, it can work in any cars and others with a 12 Volt DC source
- Package Includes: 12 x Round Toggle LED Switches (3 x Red LED; 3 x Blue LED; 3 x Green LED; 3 x Yellow LED SPST Switches). 2 Year Warranty by Nilight.
- Connector type: SPST, 2 terminal pin on/off. Power: 15A 250VAC/20A 125VAC
- Material: Plastic and metal. Solid connection switch with waterproof rubber cap, more convenient to operate. Delicate appearance with strong construction. Look chic and high-end on your equipment
- Mechanical life: More than 50.000 cycles. Electrical life: More than 10, 000 cycles
- Easy to install: Mounting hole diameter: O12 millimeter. Each of the terminals has a machine screw for quick connections, but also easy to be soldered
- Package include: 5Pcs toggle switch, 5Pcs waterproof boot cap
- Multi-function designed: this switch panel is integrated with 4 rocker switches and 4.8A dual USB charger with voltmeter. suitable for most 12v-24v dc cars, utvs,atvs, trucks, trailers, rvs, caravans, buses, marine boats, yachts etc.
- Efficient charge: dual USB charger enable you charge two devices simultaneously at full speed with 2.4a in each USB port. with a total power of 4.8A, it works for all usb-powered devices. makes the charger 40% faster than conventional chargers.
- Led voltage display: the voltmeter is builted in the center of the usb charger, clearly shows the current readings of working volts, easily notice the voltage condition of the vehicles.
- Quality assurance: the panel is made of strengthened aluminum and well-conductive pins,ensure long lasting durability highly optimized for general use and will give you a pleasant experience
- Package include:1x 4 gang switch panel,4 x fixing screws, 2 sets of DIY stickers.2 Year Warranty by Nilight.
- Designed to connect and disconnect an DC12V 20A electrical circuit at will,SPST:ON-OFF 2 pole；LED Color：Blue，Red，Yellow，Green；Type:2 Pins (3 Pins with LED)
- When the switch is on, The LED lights will come on；Hole diameter：20mm/0.8"；And it comes with a keyhole slot to prevent unwanted rotation；Pre-wired design:Easy to install, and saves unnecessary cost. Wire length: 200mm/ 7.8"
- Coppery pin is connected to the battery negative pole,the next pin is connected to the battery positive pole,the last one is connected to the equipment positive pole
- This truck rocker switch control uses copper-plated silver contacts, has good electrical conductivity, and uses high-quality materials and flame-retardant casing for high safety
- Suitable for car,truck,boat,atv,motorbike etc.Can also use these on water dispenser, running machine,electromobile and other household appliances modification. Package Includes:2Pcs x Yellow LED Round Switch + 2Pcs x Red LED Round Switch + 2Pcs x Green LED Round Switch + 2Pcs x Blue LED Round Switch
- Heavy Duty: ABS plastic housing, durable made for safety use, rear cover insulates terminals against any short of circuits, equipped with 4 sets of bolts.
- Operation: On/Off 2 positions, 275 A continuous at DC 12V, 455 A intermittent at DC 12V, 1250 A momentary at DC 12V.
- Compatible: used for DC 12 - 48V systems to isolate and secure the electrical system, can stand alone or be locked together with other switch.Its purpose is to eliminate any power draw from the battery when vehicle or boat is not in use, disconnects the battery safely.
- Widely used for car, marine boat, RV, camper, travel trailer, truck, ATV, UTV, battery banks and other devices.
- Package include:1x On/Off battery switch,4 bolts incuded.
- GET NEW ONE IF NOT MAN MADE BROKEN IN 3 YEARS SINCE YOU PURCHASE THE SWITCH.
- Brand New 16mm Latching Switch; Black Shell Ring LED; LED voltage: 12V only, Hole size required: 0.63''/16mm
- Latching Push Button Switch: Push it, ON; Push it again, OFF. Contact Configuration: 1NO1NC； 12 volt switch
- Electrical life: 200 thousand times. Mechanical life: 1,000,000 cycles
- 12v on off Switch; High quality metal material & IP65 waterproof protection can be used in wet or dusty enviroment.
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