Compliance Recall 21C25 Front Passenger Outboard Seatbelt Retractor Webbing Incorrectly Routed – 2019-2021 Ford Ranger Super Cab

October 15, 2021 NHTSA CAMPAIGN NUMBER: 21V811000

Seat Belt Routed Incorrectly/FMVSS 208 & 209

A misrouted seat belt may not adequately restrain an occupant in a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 21V811

Manufacturer FordeBay logo Motor Company

Components SEAT BELTS

Potential Number of Units Affected 47,683

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain 2019-2021 FordeBay logo Ranger Super Cab vehicles. The front passenger outboard seat belt may not have been assembled properly, allowing the seat belt to be misrouted. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 208, “Occupant Crash Protection” and 209, “Seat Belt Assemblies.”

 

Remedy

FordeBay logo will provide owners with instructions to perform a preliminary inspection of their front seat belts. Owners that detect an issue with the driver’s seat belt, are unsure of the results, or do not want to perform an inspection, should not drive their vehicles and contact a FordeBay logo dealership. Dealers will inspect the front row outboard seat belts and replace them, if necessary, free of charge. Interim owner notification letters were mailed on November 5, 2021. Owner notification letters were mailed December 22, 2021. Owners may contact FordeBay logo customer service at 1-866-436-7332. FordeBay logo’s number for this recall is 21C25.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


2021 Ford Ranger
2021 Ford Ranger

 


AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Ranger2019 – 2021MichiganJune 17, 2019 through August 4, 2021

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS COMPLIANCE RECALL

FordeBay logo has received reports of front passenger outboard seatbelt webbing only routed through the anchor rubber trim sleeve, and not properly routed through the metal anchor eyelet. An improperly assembled seatbelt does not comply with the requirements specified by Federal and Canadian Motor Vehicle Safety Standard (F/CMVSS) No. 208 (Occupant Crash Protection), 209 (Seat Belt Assemblies) and 210 (Seat Belt Assembly Anchorages) and may not adequately restrain an occupant in a crash, increasing the risk of injury.

 

SERVICE ACTION

Before demonstrating or delivering any new in-stock vehicles involved in this recall, dealers are to inspect the front passenger outboard and driver seatbelts to verify the belts are routed correctly through the anchor’s metal eyelet (ferrule) and anchored to the pretensioner assembly. Dealers are to replace front seatbelt assemblies that fail inspection. While FordeBay logo determined the front passenger seatbelt on these vehicles may be non-compliant, FordeBay logo is requesting that you inspect and if necessary, replace both, the front passenger and driver seatbelts. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

No Parts Available Owner letters were mailed the week of November 11, 2021. Part Available Owner Letters are expected to be mailed the week of December 20, 2021. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

NOTE: The owner letter will also include instructions on how to perform a preliminary self-evaluation of the vehicle’s front outboard seatbelts. The Customer Inspection Procedure does not replace the need for an inspection by a FordeBay logo technician. If the customer does not detect a suspect seatbelt(s), they will still be instructed to schedule a service appointment at their earliest convenience for inspection. If the customer is uncomfortable with the self-assessment procedure, uncertain of the results, or detects a failure on the driver’s seatbelt, they will be instructed to not drive their vehicle and to make arrangements with their dealer to have the vehicle towed to the dealership for an inspection.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery. 

 

FSA VIN LISTS ACTIVATION

FSA VIN Lists will be available through https://web.fsavinlists.dealerconnection.com on October 18, 2021. Owner names and addresses will be available by November 26, 2021.

NOTE: Your FSA VIN Lists may contain owner names and addresses obtained from motor vehicle registration records. The use of such motor vehicle registration data for any purpose other than in connection with this recall is a violation of law in several states, provinces, and countries. Accordingly, you must limit the use of this listing to the follow-up necessary to complete this recall.

 

SOLD VEHICLES

  • Due to part availability, remedy parts are currently unavailable for all sold and stock vehicles.
  • FordeBay logo will be providing information in the vehicle owner letter to perform a preliminary self-assessment. Owners can continue to safely drive their vehicle if they choose to do the self-assessment and the front driver’s side passes the self-assessment. Owners can also have the passenger seat occupied if the passenger side passes self-assessment.
  • Owners that do not feel comfortable performing the self-assessment or have a driver side seatbelt that does not pass the self-assessment will be directed to contact their dealer to have it towed for inspection.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • When remedy parts become available, dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Due to part availability, remedy parts are currently unavailable for all sold and stock vehicles.
  • All affected units must be inspected in your new vehicle inventory before delivery. All affected units that do not pass inspection (parts are required) must be repaired before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • FordeBay logo Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through FordeBay logo Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by FordeBay logo to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with the replacement of the driver and/or front passenger seatbelt retractor and pretensioner assembly.

 

RENTAL VEHICLES

Dealers are pre-approved for up to 4 days for a comparable rental vehicle. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the day(s) the vehicle is at the dealership for part replacement. Prior approval for more than 4 rental days is required from the SSSC. Contact the SSSC via the SSSC Web Contact Site for consideration and approval if appropriate.

 

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Part Number  Description Order Quantity Claim Quantity
KB3Z-21611B09-AADriver Seatbelt AssemblyAs Required
KB3Z-21611B08-AAFront Passenger Seatbelt Assembly

 


ATTACHMENT III

CERTAIN 2019-2021 MODEL YEAR RANGER SUPER-CAB VEHICLES – FRONT SEATBELT RETRACTOR WEBBING INCORRECTLY ROUTED

 

SERVICE PROCEDURE

NOTE: The driver and passenger front seatbelt retractor and pretensioner replacement procedures are the same. It is not necessary to depower and repower more than once during this procedure.

NOTE: Clear photo(s) evidence demonstrating defective front seatbelt(s) must be submitted via the Special Service Support Center (SSSC) Web Contact Site. See Page 5.

NOTE: Procedure to be performed on the driver and passenger front seatbelt.

NOTE: Please scan QR code below with a smartphone or a tablet or follow the website link for additional inspection and assessment videos.

NOTE: In the video link below, F-150 is shown in the video, Ranger similar.

 

https://bcove.video/2TvJk91 (0:59)

 

1. Open the front and second-row driver side doors.

2. Locate the driver seatbelt’s soft rubber trim sleeve near the bottom of the second-row door.  See Figure 1.

NOTE: Driver side shown, passenger side similar.

 

3. Visually inspect that the driver side front seatbelt webbing is routed through the soft rubber trim sleeve AND through the metal anchor eyelet. See Figures 2 and 3.

-Is the seatbelt webbing routed through the soft rubber trim sleeve AND through the metal anchor eyelet?

NOTE: During installation, make sure the seatbelt webbing is not twisted and the seatbelt and buckle are accessible to the occupant.

Yes – First inspection (visual only) passes. Proceed to Step 4.

No –  First inspection (visual only) does not pass. Install a new Front Seatbelt Retractor and Pretensioner assembly. Please follow Workshop Manual (WSM) procedures in Section 501-20A then proceed to Step 6.

 

4. Grab the seatbelt webbing just above where the seatbelt webbing loops through the soft rubber trim sleeve and attempt to bend the rubber trim sleeve towards itself as shown in Figure 4 (Bad Part). The seatbelt rubber trim sleeve should NOT bend or fold over.

-Does the rubber trim sleeve bend or fold over where the seatbelt webbing loops through?

NOTE: During installation, make sure the seatbelt webbing is not twisted and the seatbelt and buckle are accessible to the occupant.

No – Second inspection (bend test) passes. Proceed to Step 5.

Yes – Second Inspection (bend test) does not pass. Install a new Front Seatbelt Retractor and Pretensioner assembly. Please follow WSM procedures in Section 501-20A then proceed to Step 6.

 

5.   Make sure you are standing in a comfortable, well-balanced position and firmly grab the seatbelt strap just above the soft rubber trim sleeve with two hands. Strongly pull the seatbelt towards you while looking a the area where the seatbelt webbing loops through the sleeve. See Figure 5.

-Did the rubber trim sleeve opening stretch where the seatbelt webbing loops through the sleeve?

NOTE: During installation, make sure the seatbelt webbing is not twisted and the seatbelt and buckle are accessible to the occupant.

No –  Third inspection (pull test) passes. Seatbelt replacement is not required. Proceed to Step 6.

Yes – Third Inspection (pull test) does not pass. Install a new Front Seatbelt Retractor and Pretensioner assembly. Please follow WSM procedures in Section 501-20A then proceed to Step 6.

 

6.   Has this procedure been performed on both the driver and passenger side of the vehicle?

Yes – This completes the recall.

No –  Repeat Steps 1-5 on the passenger side of the vehicle.

 

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay logo, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


Submission Date: 10/15/2021

Identify the Remedy for FordeBay logo Motor Company Recall #21C25

Describe the defect/noncompliance remedy program, including the manufacturer’s plan for reimbursement.  

Owners will be notified by mail with instructions on how to perform a preliminary self-assessment of the vehicle’s seatbelts. Performing this procedure does not replace the need for an inspection by a FordeBay logo technician.

  • If the customer is uncomfortable with the self-assessment procedure or uncertain of the results, they will be instructed to not drive their vehicle and make arrangements with their FordeBay logo or LincolneBay logo dealer to have the vehicle towed for inspection.
  • If the customer does not detect a suspect seatbelt, they will still be instructed to take their vehicle to a FordeBay logo or LincolneBay logo dealer to be inspected.
  • If the customer detects a suspect front passenger seatbelt, they will be instructed to not use the seating position and to take their vehicle to a FordeBay logo or LincolneBay logo dealer to be inspected.
  • If the customer detects a suspect driver seatbelt, they will be instructed to not drive their vehicle and make arrangements with their FordeBay logo or LincolneBay logo dealer to have vehicle towed for inspection.
  • A loaner vehicle will be provided should a failed driver seatbelt not be available through service parts. The option for a loaner vehicle will be available should a failed front passenger outboard seatbelt not be available through service parts.
  • If the customer declines the loaner vehicle for a failed front passenger outboard seatbelt, the dealer will instruct the customer to not use the seating position.

The dealer will inspect the front row outboard seatbelts to verify the belts are routed correctly through the anchor’s metal eyelet and anchored to the pretensioner assembly.  Should the inspection fail, the dealer will replace the affected seatbelt assembly.

There will be no charge for this service.

FordeBay logo provided the general reimbursement plan for the cost of remedies paid for by vehicle owners prior to notification of a safety recall in May 2021.  The ending date for reimbursement eligibility is December 3, 2021.

FordeBay logo will forward a copy of the notification letters to dealers to the agency when available.

###

 


Submission Date: 10/15/2021

Chronology of Defect / Noncompliance Determination for FordeBay logo Motor Company Recall #21C25

Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision. 

On July 28, 2021, NHTSA informed FordeBay logo that they received a report of misrouted front passenger outboard seatbelt webbing on a 2020 MY Ranger Super Cab vehicle. A photo from the vehicle indicated that the seatbelt webbing was only routed through the rubber trim sleeve, and not properly routed through the anchor.  This vehicle had been in service for 10 months (4,158 miles) and was outside the scope of a previous FSA (19S23/19V518) for misrouted front passenger outboard seatbelt webbing.

On July 29, 2021, FordeBay logo engineering engaged the supplier to further investigate the report. Engineering and the supplier investigated the timeframe surrounding the assembly of the misrouted belt for any special causes that may have allowed for the belt to be misrouted.

 

August 2021 – September 2021

Based on a review of supplier processes, a 100% inspection of both driver and front passenger outboard seatbelts was implemented at the Michigan Assembly Plant on August 4th.  A yard hold was issued, and all units inspected with no suspect seatbelt assemblies identified.  This topic was brought to FordeBay logo’s Critical Concern Review Group (CCRG) forum for ongoing review on August 5th.  CCRG conducted a data search for additional front seatbelt reports. One report of a likely front passenger outboard seatbelt misrouting from November 2020 was identified.  That vehicle was produced in September 2020 (after the 19S23 population) and had one month in service (357 miles) at the time of the report. Parts from this vehicle were unavailable for inspection.

One driver’s side report was found pertaining to a 2019 MY vehicle produced in April 2019.  The misrouted driver’s seatbelt was identified by a dealership before it was delivered to a customer (10 miles, zero months in service).  This vehicle was built within the 19S23 passenger seatbelt recall population, although the driver’s side belt was not affected by that action.

FordeBay logo engineering continued to investigate this issue with the supplier, although no special cause was identified that might explain these reports. FordeBay logo reviewed the status of its investigation with the agency on August 18th.

Through ongoing reviews of the supplier’s processes, it was observed that the supplier’s seatbelt load test may, under certain conditions, have insufficient load to properly identify a misrouted seatbelt.  Ongoing verification of current production assemblies continued to find no mis-assembled parts.

On September 22, 2021, FordeBay logo received a third report pertaining to a misrouted front passenger seatbelt on a vehicle produced in April 2021 (561 miles, one month-in-service).

No additional driver’s side reports have been identified. Due on the high frequency of driver belt use and the force required to pull on the belt to detect the condition, it is expected that a misrouted driver’s side seatbelt would be detected at very low time-in-service, and that it is unlikely that a misrouted driver’s belt would remain undetected in the vehicle population.

As of September 24, 2021, three reports of potentially misrouted front passenger seatbelts outside the scope of FSA 19S23 have been identified.

 

October 2021

On October 5, 2021, FordeBay logo reviewed its findings and recommendations with NHTSA.

On October 8, 2021, FordeBay logo’s Field Review Committee (FRC) reviewed the concern and approved a non-compliance action for the front passenger outboard seatbelt assembly on vehicles produced between June 17, 2019 and August 4, 2021.  Out of an abundance of caution, the FRC approval also included inspection and replacement (if necessary) of the driver’s seatbelt assembly.

 

FordeBay logo is not aware of any reports of accident or injury related to this condition.

###

 


3 Affected Products

Vehicle

MAKEMODELYEAR
FORDeBay logoRANGER2019-2021

 


12 Associated Documents

ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V811-9590.pdf 3431.984KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Compliance Recall 21C25 Supplement #1 Certain 2019-2021 Model Year Ranger Super-Cab Vehicles Front Passenger Outboard Seatbelt Retractor Webbing Incorrectly Routed, REF: NEW VEHICLE DEMONSTRATION / DELIVERY HOLD

RCMN-21V811-1343.pdf 1389.701KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V811-0676.pdf 3432.044KB

 


Recall 573 Report

RCLRPT-21V811-8392.PDF 214.11KB

 


Recall Quarterly Report #1, 2021-4

RCLQRT-21V811-1387.PDF 211.146KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Compliance Recall 21C25 Certain 2019-2021 Model Year Ranger Super-Cab Vehicles Front Passenger Outboard Seatbelt Retractor Webbing Incorrectly Routed

RCMN-21V811-3164.pdf 991.091KB

 


Miscellaneous Document – Chronology

RMISC-21V811-5704.pdf 17.937KB

 


Recall Acknowledgement

RCAK-21V811-3158.pdf 645.298KB

 


Miscellaneous Document – Description of remedy

RMISC-21V811-1018.pdf 13.064KB

 


ISSUED Renotification Notice

RCRN-21V811-2636.pdf 557.558KB

 


Recall Quarterly Report #2, 2022-1

RCLQRT-21V811-4748.PDF 211.252KB

 


Recall Quarterly Report #3, 2022-2

RCLQRT-21V811-6627.PDF 211.336KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V811&docType=RCL

 


 

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