Safety Recall 21S05 - Airbag Module Inspection and Replacement - 2004-2006 Ford Ranger

February 17, 2021 NHTSA CAMPAIGN NUMBER: 21V076000

Frontal Air Bag Inflator May Explode

In the event of a crash necessitating deployment of the frontal air bag, an inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

NHTSA Campaign Number: 21V076

Manufacturer Ford Motor Company

Components AIR BAGS

Potential Number of Units Affected 144,340

Summary

Ford Motor Company (Ford) is recalling certain 2004-2006 Ranger vehicles that may be equipped with a driver or passenger frontal air bag inflator used as a replacement service part, that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

Remedy

Ford will notify owners, and dealers will inspect the driver and passenger air bag module, and replace either the module or the inflator, if necessary, free of charge. The recall began March 17, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S05.

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Check if you Vehicle has a Recall

SERVICE PROCEDURE

IMPORTANT SAFETY RECALL NOTICE

February 2021

Safety Recall Notice 21S05 / NHTSA Recall 21E013

Ford Motor Company has determined that a defect which relates to motor vehicle safety may exist in certain replacement frontal airbag modules that were sold as service replacement parts between May 2016 and March 2019. Affected part numbers and potential vehicle applications are listed on the following page.

If you have questions or concerns, please contact our Ford Customer Relationship Center at 1866-436-7332 and one of our representatives will be happy to assist you. If you wish to contact us through the Internet, our address is: owner.ford.com.

If you are still having difficulty getting your vehicle repaired in a reasonable time or without charge, you may write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave. S.E., Washington, D.C. 20590 or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to www.safercar.gov.

Thank you for your attention to this important matter.

Ford Motor Company
Ford Customer Service Division
P. O. Box 1904
Dearborn, Michigan 48121

Post until September 30, 2021

Affected Airbag Module Part Numbers

Safety Recall Notice 21S05 / NHTSA Recall 21E013

* * * IMPORTANT SAFETY RECALL * * *

March 2021

Safety Recall Notice 21S05 / NHTSA Recall 21E013

Mr. John Sample
123 Main Street
Anywhere, USA 12345

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.

Ford Motor Company has determined that a defect which relates to motor vehicle safety may exist in one or more service replacement parts purchased and sold or installed by your dealership.

Thank you for your attention to this important matter.

Ford Customer Service Division

Attachment: Recall Notice

FORD MOTOR COMPANY ISSUES TWO SAFETY RECALLS IN NORTH AMERICA

FEB 18, 2021 | DEARBORN, MICH.

DEARBORN, Mich., Feb. 18, 2021 – Ford Motor Company is issuing two safety recalls in North America.

Safety recall for select vehicles that may have had obsolete Takata service parts installed in collision and theft repairs after the Takata recall was completed

Ford identified that certain Takata airbag modules were not purged from service stock after the parts for the permanent service fix became available. Following extensive investigation and tracing, Ford could not account for some of the obsolete Takata service parts, indicating they may have been installed on vehicles as part of collision or theft repairs.

Ford is not aware of any reports of accident or injury related to this issue. This recall involves two distinct vehicle populations:

Population 1

• Ford used dealer records to identify 1,117 vehicles with collision repairs that may have been done with an obsolete service part after the Takata recall was completed. This involves 1,067 vehicles in the U.S. and federal territories, 49 in Canada and one in Mexico.
• The group comprises certain 2004-11 Ford Ranger, 2005-14 Ford Mustang, 2006 Ford GT, 2008-12 Ford Fusion, 2009-11 Mercury Milan, 2010-12 Lincoln MKZ, 2007-10 Ford Edge and 2007-10 Lincoln MKX vehicles.
• Dealers will inspect the driver or passenger airbag inflator or module and replace, if necessary.

Population 2

• Ford was unable to locate 45 single-stage inflators that are compatible with 2004-06 Ford Ranger vehicles. It is possible that these obsolete Takata service parts were installed for repairs after collision damage or theft.
• This population involves 2004-06 Ford Ranger vehicles that had the Takata recall permanent repair performed before the service parts were purged, including 144,340 in the U.S. and federal territories, 8,762 in Canada and five in Mexico.
• At the request of the U.S. National Highway Traffic Safety Administration, Ford is issuing a safety recall for all 153,107 of these vehicles, notifying owners that they can visit their dealer for an inspection and, if necessary, an airbag inflator replacement.

Customer notifications will begin the week of March 8. The Ford reference number for this recall is 21S05.

Safety recall for 1,666 Ford Bronco Sport vehicles

Affected 2021 Ford Bronco Sport vehicles were produced with rear suspension modules that may not be fully secured to the subframe. Rear suspension modules with loose or missing bolts may affect the vehicle’s stability, increasing risk of an accident, and may result in reduced rear impact crash performance, increasing the risk of injury.

This action affects 1,640 vehicles in the U.S. and federal territories, 24 in Canada and two in Mexico.

Ford is not aware of any accidents or injuries related to this condition.

Affected vehicles were built in Mexico at Hermosillo Stamping and Assembly Plant from July 22 to Nov. 24, 2020.

Dealers will confirm that the rear suspension bolts are secured properly and replace them, if necessary. The Ford reference number for this recall is 21S04.

3 Affected Products

Vehicle

5 Associated Documents

Recall Acknowledgement

RCAK-21V076-7749.pdf 705.546KB

Manufacturer Notices(to Dealers,etc) - Dealer Bulletin re Safety Recall 21S05 Certain 2005-2014 Mustang, 2005-2006 Ford GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge and MKX Vehicles Airbag Module Inspection and Replacement

RCMN-21V076-1868.pdf 10623.22KB

Defect Notice 573 Report

RCLRPT-21V076-4601.PDF 216.702KB

Owner Notification Letter(Part 577)

RCONL-21V076-6066.pdf 215.279KB

Recall Quarterly Report #1, 2021-1

RCLQRT-21V076-3168.PDF 211.137KB

Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V076&docType=RCL

For the most up to date documents from NHTSA for this Recall, click the lick above

1 Associated Investigation

Air Bag Inflator Rupture
NHTSA ID: EA15001
Dated opened: February 24, 2015

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers. All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.

During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers. Nonetheless, at ODI's insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation. The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures. As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.

Takata's initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida. Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas. Takata's testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions. During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.

Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina. Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls. Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity. Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing. All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.

The investigation now includes all manufacturers and vehicles known to be affected at this time. ODI's investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.

The five ODI reports cited above can be reviewed online at http://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492

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• Support Car List : Includes 57 vehicle makers of the BMW, VW, Jeep, Ford, Volovo, . Dodge. Skoda. Mazda, Nissan. Porsche. Subaru. Lexus. Toyota. Audi. Benz. Abarth, Acura, Alfa Romeo, Audi, Bentley, Benz, BMW-Brilliance, Bugatti, Buick, Cadillac, Chevrolet, Chrysler, Citroen, Dacia, Daewoo, Dodge, Fiat, Fiat, Faking, General Motors (GM), Honda, Hyundai, Infiniti, Isuzu, Isuzu Thailand, Jaguar, Jeep, KIA, Lancia, Land Rover, Lexus, Lincoln, Maybach, Mazda, Mini Cooper, Nissan, Opel, Peugeot, Porsc

$149.00

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Bestseller No. 10

FOXWELL NT716 OBD2 Scanner Auto Bleed Scan Tool-Transmission Engine ABS SRS Code Reader Car Diagnostic Tool for All Cars with EPB TPMS SAS TPS Oil Reset, Android 9.0 Touchscreen,Free Upgrade

• 🎁【GET YOUR FREE GIFT】As 2021 new release of FOXWELL, we offer a FREE OBDII scanner extention cable or a protective case to encourage everyone to try this brand new code reader scan tool FOXWELL NT716. Just click "Extra Saving" under price and add both to your cart. First Come, First Served.
• 🥇【Pro Grade Automotive Scanner-Works for Your Needs】To ensure traffic safety, you need to know the condition of the car. One NT716 auto scanner is enough for most car diagnosis. ▶Read, clear codes of ABS SRS Engine Transmission systems to point out the existing or potential car issues. ▶6 Lifetime Free Reset Functions- Oil /EPB/TPS/SAS/TPMS Reset/ABS Bleeding. ▶Full OBDII diagnostics available for all vehicles.
• 🚗【FOXWELL OBD2 Scanner-Bang Up to Date】NT716 auto ABS code reader is an upgraded version based on the Foxwell NT604/NT614 elite. ✔Faster responsive Android 9.0 OS-no stuck in a 30s load time. ✔Bigger LCD Touchscreen-more robust quick user interface, no clumsy press button. ✔One-click WIFI Update & Lifetime Free software. ✔More car brands are covered: from 60+ to 108+ car brands and support 2020/2021 newest models.
• 🏆【Foxwell NT716-Sleek & Fantastic Design】▶AUTOVIN: Plug and play, automatic access to car information in seconds. ▶4-in-1 Live Data: 3 Display modes are supported in value, graph & merge. ▶DTC Library: Professional & comprehensive library of automotive error codes. ▶Additional Features: One click screenshot/print/data review/diagnostic report download etc.
• 👨‍🔧【Find Your Code-Be Your Car Mechanic】Spend a pretty penny at the auto repair shop or Save money on the Foxwell NT716 ABS scan tool? The latter is better. As a reliable vehicle diagnostic scan tool for checking and solving vehicle problems, it's definitely a great choice or gift for car owners (especially used car owners), DIYers, car dealers, technicians, mechanics and automotive engineers. No worries, we offer real value for your time and money.

$329.99

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Last update on 2021-12-03 / Affiliate links / Images from Amazon Product Advertising API