10R60 Automatic Transmission – Harsh 7-6 Gear Downshift – 2020 Ford Explorer & Lincoln Aviator

NHTSA ID Number: 10186386

Manufacturer Communication Number: TSB 20-2337

Summary

Some 2020 Explorer/Aviator vehicles built on or before 19-May-2020 and equipped with a 10R60 automatic transmission may exhibit a harsh 7-6 gear downshift. This may be caused by the A clutch piston return spring snap ring becoming dislodged. To correct the condition, follow the Service Procedure steps to replace the front support and A clutch assemblies.

 


This bulletin supersedes 20-2305.

 

Model:

FordeBay logo

2020 Explorer
Transmission/Transaxle: 10R60

LincolneBay logo

2020 Aviator
Transmission/Transaxle: 10R60

 

Summary

This article supersedes TSB 20-2305 to update the Part List.

 

Issue: Some 2020 Explorer/Aviator vehicles built on or before 19-May-2020 and equipped with a 10R60 automatic transmission may exhibit a harsh 7-6 gear downshift. This may be caused by the A clutch piston return spring snap ring becoming dislodged. To correct the condition, follow the Service Procedure steps to replace the front support and A clutch assemblies.

 

Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following criteria:

 

NOTE: Part quantity refers to the number of that service part number required, which may be different than the number of individual pieces. Service part numbers contain 1 piece unless otherwise stated. “As Needed” indicates the part is required but the number may vary or is not a whole number; parts can be billed out as less than 1. “If Needed” indicates the part is not mandatory.

 

Parts

Service Part NumberQuantityDescription
7L1Z-7J227-A

No products found.

2Fluid Cooler O-Ring SealsPackage Contains 2 Pieces, 4 Pieces Required
L1MZ-4421-AeBay logo1Front Driveshaft Boot
L1MZ-4676-C1Front Axle Seal Kit (Includes O-ring And Circlip) (2.3L AWD)
L1MZ-6L612-AeBay logo1Catalytic Converter Gasket (2.3L)
L1MZ-6L612-BeBay logo2Exhaust Gasket (3.0L)Package Contains 1 Piece, 2 Pieces Required
L1MZ-9450-AeBay logo1Muffler Inlet Gasket (2.3L)
W520214-S440
Ford W520-214S440, Suspension Stabilizer Bar Link Nut

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

1Transmission Isolator NutPackage Contains 2 Pieces, 1 Piece Required
W715618-S437eBay logo2Torque Converter NutsPackage Contains 4 Pieces, 6 Pieces Required
W716375-S900eBay logo2Transfer Case BoltsPackage Contains 5 Pieces, 8 Pieces Required
W716979-S439eBay logo1Rear Subframe BoltsPackage Contains 4 Pieces, 2 Pieces Required
W719413-S439eBay logo1Middle Subframe BoltsPackage Contains 4 Pieces, 2 Pieces Required
W719431-S439eBay logo1Transmission Isolator BoltsPackage Contains 4 Pieces, 4WD Requires 3 Pieces, 2WD Requires 2 Pieces
W719511-S439eBay logo1Driveshaft Flex Coupling To Transfer Case Flange BoltPackage Contains 4 Pieces, 3 Pieces Required
W719698-S900eBay logo4Exhaust Manifold StudsPackage Contains 1 Piece, 4 Pieces Required
W719699-S442eBay logo4Catalytic Converter Nuts (2.3L / 3.0L)Package Contains 1 Piece, 2.3L Requires 3 Pieces, 3.0L Requires 4 Pieces
W714265-S442eBay logo1Catalytic Converter Nuts (3.3L)Package Contains 4 Pieces, 4 Pieces Required
W721083-S439eBay logo1Transmission Support BoltsPackage Contains 4 Pieces, 4 Pieces Required
LP5Z-7A130-D1Front Support Assembly
LP5Z-7B066-M1A Clutch Pressure Plate
LP5Z-7B070-C1A Clutch Cushion Spring
LP5Z-7F219-A4A Clutch Friction PlatePackage Contains 1 Piece, 4 Pieces Required
LP5Z-7F220-A3A Clutch Separator PlatePackage Contains 1 Piece, 3 Pieces Required
LP5Z-7G159-A4A Clutch Separating SpringPackage Contains 1 Piece, 4 Pieces Required
JL3Z-7N134-AeBay logo12Front Support Attaching BoltPackage Contains 1 Piece, 12 Pieces Required
HL3Z-7G199-AeBay logo1Auxiliary Pump Tube Seal
L1MZ-3B478-AeBay logo1Front Driveshaft Boot Clamp
LP5Z-7A098-AeBay logo1Transmission Fluid Filter
5L3Z-19A506-AeBay logoAs NeededSlip Yoke Grease (Front Driveshaft)
XG-11eBay logoAs NeededMotorcraft® High Temperature 4X4 Front Axle and Wheel Bearing Grease
XG-3-A
Ford Genuine Ford Fluid XG-3-A Silicone Brake Caliper Grease and Dielectric Compound - 3 oz.
  • Lubricates disc brake caliper slide pins
  • High resistance to water and heat
  • Provides high voltage seal to secondary ignition wires
  • Suppresses voltage leaks by coating inner distributor cap surface
  • Compatible with EPDM rubber

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® Silicone Brake Caliper Grease and Dielectric Compound
XL-1
Genuine Ford Fluid XL-1 Penetrating and Lock Lubricant - 12 oz. Aerosol
  • Displaces moisture
  • Helps free rusty/seized parts
  • Helps protect metal parts against corrosion
  • Formulated for automotive use
  • Use according to owner guide recommendations

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® Penetrating and Lock Lubricant
XL-2
Genuine Ford Accessories (XL-2) High Temperature Nickel Anti-Seize Lubricant - 8 oz.
  • High Quality Auto Part
  • Prevents seizing and galling of metal parts
  • Guards against rust and corrosion caused by chemicals and weathering
  • For use when replacing oxygen sensors
  • Use according to owner guide recommendations

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® High Temp Nickel Anti-Sieze Lubricant
XL-5-A
Motorcraft XL5# Grease - Long Life Lubricating ()
5 Reviews
Motorcraft XL5# Grease - Long Life Lubricating ()
  • Motorcraft #XL5 GREASE - LONG LIFE LUBRICATING (XL5) Part Number XL5

Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® Multi-Purpose Grease Spray
XT-10-QLVC
Ford Genuine Ford Fluid XT-10-QLVC MERCON-LV Automatic Transmission Fluid - 1 Quart

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® MERCON® LV Automatic Transmission Fluid (Transfer Case) (All Markets Except Canada)
CXT-10-LV6eBay logoAs NeededMotorcraft® MERCON® LV Automatic Transmission Fluid (Transfer Case) (Canada Only)
XT-12-QULV

Last update on 2026-06-12 / Affiliate links / Images from Amazon Product Advertising API


 

As NeededMotorcraft® MERCON® ULV Automatic Transmission Fluid
Select One Of The Following
LP5Z-7A527-AIf NeededT-3 Shim (2.9 – 3 mm)
LP5Z-7A527-BIf NeededT-3 Shim (3.05 – 3.15 mm)
LP5Z-7A527-CIf NeededT-3 Shim (3.2 – 3.3 mm)
LP5Z-7A527-DIf NeededT-3 Shim (3.35 – 3.45 mm)
LP5Z-7A527-EIf NeededT-3 Shim (3.5 – 3.6 mm)
LP5Z-7A527-FIf NeededT-3 Shim (3.65 – 3.75 mm)
LP5Z-7A527-GIf NeededT-3 Shim (3.8 – 3.9 mm)
LP5Z-7A527-HIf NeededT-3 Shim (3.95 – 4.05 mm)
LP5Z-7A527-JIf NeededT-3 Shim (4.1 – 4.2 mm)
LP5Z-7A527-KIf NeededT-3 Shim (4.25 – 4.35 mm)
Select One Of The Following
LP5Z-7B066-EIf NeededA Clutch Apply Plate (3.55 – 3.75 mm)
LP5Z-7B066-FIf NeededA Clutch Apply Plate (3.75 – 3.95 mm)
LP5Z-7B066-GIf NeededA Clutch Apply Plate (3.95 – 4.15 mm)
LP5Z-7B066-HIf NeededA Clutch Apply Plate (4.15 – 4.35 mm)
LP5Z-7B066-JIf NeededA Clutch Apply Plate (4.35 – 4.55 mm)
LP5Z-7B066-KIf NeededA Clutch Apply Plate (4.55 – 4.75 mm)

 

Service Procedure

1. Using the SelectShift mode, perform a manual 7-6 gear downshift. Is a harsh shift present?

(1). Yes – proceed to Step 2.

(2). No – this article does not apply. Refer to the Workshop Manual (WSM), Section 307-01 for normal diagnostics.

2. Remove the transmission. Refer to WSM, Section 307-01.

3. Remove and discard the front support assembly. Perform only the necessary steps to remove and service the front support assembly. Refer to WSM Section 307-01.

(1). It is only necessary to remove the torque converter, the main control, and the transmission fluid pump to remove the front support.

4. Remove and discard the A clutch assembly from the transmission case. Refer to WSM, Section 307-01.

5. Install the A clutch assembly and perform the A clutch clearance measurement. Refer to WSM, Section 307-01.

6. Install front support assembly and perform the T3 selective shim measurement. Refer to WSM, Section 307-01.

7. To install, reverse the removal procedure.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoEXPLORER2020
LINCOLNeBay logoAVIATOR2020

 


1 Associated Document

Manufacturer Communications

20-2337
05 January 2020

https://www.nhtsa.gov/recalls?nhtsaId=10186386

MC-10186386-0001.pdf 111.514KB

 


NHTSA ID Number: 10180336

Manufacturer Communication Number: TSB 20-2305

Summary

This article supersedes TSB 20-2107 to update the Part List. Some 2020 Explorer/Aviator vehicles built on or before 19-May-2020 and equipped with a 10R60 automatic transmission may exhibit a harsh 7-6 gear downshift. This may be caused by the A clutch piston return spring snap ring becoming dislodged. To correct the condition, follow the Service Procedure steps to replace the front support and A clutch assemblies.

 

1 Associated Document

Manufacturer Communications

20-2305
01 September 2020

https://www.nhtsa.gov/recalls?nhtsaId=10180336

MC-10180336-0001.pdf 76.899KB

 


 

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Last update on 2026-05-31 / Affiliate links / Images from Amazon Product Advertising API


 

 


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