Customer Satisfaction Program 20B56 – Inside Door Handle Inspection – 2021 Ford Bronco Sport & 2020 Escape

NHTSA ID Number: 10187978

Manufacturer Communication Number: 20B56

Summary

There is expected to be a low number of vehicles found with a concern door handle. In some of the affected vehicles, the interior door handle may have excessive material present on the door handle cavity. This can cause the door handle cable to bind during operation. If the cable binds, it may result in a door that cannot be opened from the inside. The door can still be opened using the exterior door handle. It is also possible that the door cannot be closed. If the door will not close, the instrument cluster will illuminate with a Door Ajar warning.

 


2021 Ford Bronco Sport
2021 Ford Bronco Sport

 


PROGRAM TERMS 

This program will be in effect through December 31, 2021. There is no mileage limit for this program.

 

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Bronco Sport2021HermosilloNovember 17, 2020 through November 26, 2020
Escape2020LouisvilleNovember 9, 2020 through December 2, 2020 (select vehicles)

 

Affected vehicles are identified in OASIS and FSA VIN Lists.  

 

REASON FOR THIS PROGRAM

NOTE: There is expected to be a low number of vehicles found with a concern door handle.

In some of the affected vehicles, the interior door handle may have excessive material present on the door handle cavity. This can cause the door handle cable to bind during operation.  If the cable binds, it may result in a door that cannot be opened from the inside. The door can still be opened using the exterior door handle. It is also possible that the door cannot be closed. If the door will not close, the instrument cluster will illuminate with a Door Ajar warning.

 

SERVICE ACTION

Before delivering any new in-stock vehicles involved in this program, dealers are to inspect rear door handles on Bronco Sport and left hand front and both rear door handles on Escape per technical instructions. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of January 11, 2020. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

PARTS

DescriptionOrder QuantityClaim QuantityPart Number
Right Hand Door Handle (Bronco Sport)Only order as neededLJ6Z-5822600-A
Left Hand Door Handle (Bronco Sport)LJ6Z-5822601-B
Door Handle (Escape, base number provided, VIN specific part)**-22600-**

 


CERTAIN 2021 MY BRONCO SPORT AND 2020 MY ESCAPE VEHICLES — INSIDE DOOR HANDLE INSPECTION

 

SERVICE PROCEDURE

BRONCO SPORT VEHICLES

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay logo, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 

NOTE: This procedure applies to the rear doors only for this vehicle line.

 

1. Open both rear doors.

 

2. Push inward on the door handle trim cover to release. Remove the door handle trim cover.

See Figure 1.

 

NOTE: LH (left-hand) side shown, RH (right-hand) side similar.

 

3. Inspect and record the number present on the RH and LH interior door handle bezels. See Figure 2.

 

NOTE: LH side shown, RH side similar.

 

4. Was there a number 3 indicated on the LH interior cavity of the bezel?

 

NOTE: Step 5 will still need to be performed to inspect RH rear door.

Yes – Proceed to Step 6 for further inspection.

No – Passes inspection, the vehicle can be reassembled, proceed to Step 5.

 

5. Was there a number 4 indicated on the RH interior cavity of the bezel?

Yes – Proceed to Step 6 for further inspection.

No – Passes inspection, the vehicle can be reassembled no further action is required.

 

6. If RH or LH side failed inspection remove the appropriate side interior door trim panels. Please follow Workshop Manual (WSM) procedures in Section 501-05.

 

7. Inspect the backside of both rear interior door handle(s) for any excess material. See Figures 3 and 4.

NOTE: LH side shown, RH side similar.

 

8. Was there any excess material present when inspecting the backside of the rear interior door handle(s)?

Yes – Does Not Pass inspection, Replace the interior door handle(s) that fail inspection.

Please follow WSM procedures in section 501-14.

No – Passes inspection, the vehicle can be reassembled no further action is required.

 

ESCAPE VEHICLES

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay logo, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

NOTE: This procedure applies to left hand (LH) front and both rear doors for this vehicle line.

1. Open LH front and both rear doors.

2. Push inward on the door handle trim cover to release. Remove the door handle trim cover.

See Figure 5.

 

3. Inspect and record the numbers present on the RH and LH interior door handle bezels for LH front and both rear doors. See Figure 6.

 

4. Was there a number 3 indicated on the LH interior cavity of the bezel, front or rear door?

 

NOTE: Step 5 will still need to be performed to inspect RH rear doors.

Yes – Proceed to Step 6 for further inspection.

No – Passes inspection, the vehicle can be reassembled, proceed to Step 5.

 

5. Was there a number 4 indicated on the RH interior cavity of the bezel, rear door?

Yes – Proceed to Step 6 for further inspection.

No – Passes inspection, the vehicle can be reassembled no further action is required.

 

6. If both rear doors or front door side failed inspection remove the appropriate side interior door trim panels. Please follow Workshop Manual (WSM) procedures in Section 501-05.

 

7. Inspect the backside of LH front and both rear interior door handle(s) for any excess material.

See Figures 3 and 4.

 

8. Was there any excess material present when inspecting the backside of the LH front or both rear interior door handle(s)?

Yes – Does Not Pass inspection, Replace the interior door handle(s) that fail inspection.

Please follow WSM procedures in section 501-14.

No – Passes inspection, the vehicle can be reassembled no further action is required.

 


2 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoBRONCO SPORT2021
FORDeBay logoESCAPE2020

 


1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 20B56
December 21, 2020

https://www.nhtsa.gov/recalls?nhtsaId=10187978

MC-10187978-0001.pdf 967.096KB

 


NHTSA ID Number: 10184651

Manufacturer Communication Number: 20B56

Summary

There is expected to be a low number of vehicles found with a concern door handle. In some of the affected vehicles, the interior door handle may have excessive material present on the door handle cavity. This can cause the door handle cable to bind during operation. If the cable binds, it may result in a door that cannot be opened from the inside. The door can still be opened using the exterior door handle. It is also possible that the door cannot be closed. If the door will not close, the instrument cluster will illuminate with a Door Ajar warning

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 20B56
December 21, 2020

https://www.nhtsa.gov/recalls?nhtsaId=10184651

MC-10184651-0001.pdf 874.715KB

 


 

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