16E03 – Powertrain Control Module Reprogramming – 2017 Ford Fusion & Lincoln MKZ

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November 14, 2016

TO: All U.S. FordeBay and LincolneBay Dealers

SUBJECT: NEW VEHICLE DELIVERY HOLD – Emission Recall 16E03
Certain 2017 Model Year Fusion Hybrid, Energi and MKZ Hybrid Vehicles
Powertrain Control Module Reprogramming

 

AFFECTED VEHICLES

VehicleModel YearAssembly PlantBuild Dates
Fusion2017HermosilloOctober 9, 2015 through August 13, 2016
MKZ2017HermosilloOctober 8, 2015 through August 13, 2016

 

Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS EMISSION RECALL

In the affected vehicles, a Powertrain Control Module (PCM) software error can cause the evaporative emission leak test monitor to no longer operate if fuel vapor generation is detected.  If this condition occurs there is no indication to the driver that the evaporative emission leak test monitor cannot detect a leak.

 

SERVICE ACTION

Before delivering any new in-stock vehicles involved in this recall, dealers are to reprogram the PCM using Integrated Diagnostic Software (IDS) release 103.01 or higher.  This service must be performed at no charge to the vehicle owner.

NOTE:  The State of California and the Commonwealth of Massachusetts require the completion of emission recall repairs prior to vehicle registration renewal.  For vehicles registered in these states, please provide the owner with a Vehicle Emission Recall Proof of Correction certificate after the repair has been performed.  These certificates may be obtained by contacting your regional office.

 

OWNER NOTIFICATION MAILING SCHEDULE

Pending Agency approval, owner letters are expected to be mailed the week of January 9, 2017.  Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:     

The sale of uncorrected new vehicles to customers could lead to penalties under applicable state and Federal regulations.  Correct all vehicles in your new vehicle inventory prior to delivery.

 

ATTACHMENTS

Attachment I: Administrative Information
Attachment II: Labor Allowances and Parts Ordering Information
Attachment III: Technical Information
Owner Notification Letter

 

QUESTIONS & ASSISTANCE

For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web Contact Site.  The SSSC Web Contact Site can be accessed through the Professional Technician Society (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or listed under the SSSC tab.

Sincerely,

 

Michael A. Berardi

 

ATTACHMENT I

NEW VEHICLE DELIVERY HOLD – Emission Recall 16E03
Certain 2017 Model Year Fusion Hybrid, Energi and MKZ Hybrid Vehicles
Powertrain Control Module Reprogramming

 

OASIS ACTIVATION

OASIS will be activated on November 14, 2016.

 

FSA VIN LISTS ACTIVATION

FSA VIN Lists will be available through https://web.fsavinlists.dealerconnection.com by November 14, 2016.  Owner names and addresses will be available by January 20, 2017.

NOTE:  Your FSA VIN Lists may contain owner names and addresses obtained from motor vehicle registration records.  The use of such motor vehicle registration data for any purpose other than in connection with this recall is a violation of law in several states, provinces, and countries.

Accordingly, you must limit the use of this listing to the follow-up necessary to complete this recall.

 

SOLD VEHICLES

  • Owners of affected vehicles will be directed to dealers for repairs.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory. ย 

 

STOCK VEHICLES

  • Use OASIS to identify and correct all affected vehicles in your new and used vehicle inventory.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this recall.

 

ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)

Additional repairs identified as necessary to complete the FSA should be managed as follows:

  • For vehicles within new vehicle bumper-to-bumper warranty coverage, follow existing warranty and policy guidelines for related damage claims. No SSSC approval is required for these vehicles:
    • FordeBay vehicles โ€“ 3 years or 36,000 miles o LincolneBay vehicles โ€“ 4 years or 50,000 miles
  • For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval Request to the SSSC Web Contact Site prior to completing the repair.

 

OWNER REFUNDS    

Refunds are not approved for this program.

 

RENTAL VEHICLES  

The use of rental vehicles is not approved for this program.

 

LINCOLN PICKUP AND DELIVERY

Owners of 2017 model year LincolneBay vehicles have the option of requesting pickup and delivery service, with a LincolneBay loaner, from their dealership.  For details, reference EFC04786 National Launch of LincolneBay Pickup and Delivery New Owner Privileges.

 

LINCOLN CLIENT SPECIAL HANDLING

To ensure the best possible experience for LincolneBay owners, LincolneBay Dealers are encouraged to utilize the LincolneBay Loyalty Program to provide clients with surprise and delight offerings, such as:

  • Fuel fill
  • Gift Card for the clientโ€™s favorite restaurant

The LincolneBay Loyalty Program is exclusive to LincolneBay Dealers. Owners will not be notified of this service in owner mailings. Reference EFC04453, LincolneBay Loyalty Program Announcement for additional details.

 

CLAIMS PREPARATION AND SUBMISSION

  • Enter claims using Direct Warranty Entry (DWE) or One Warranty Solution (OWS).
    • DWE: refer to ACESII manual for claims preparation and submission information.
    • OWS: when entering claims in DMS software, select claim type 31: Field Service Action. The FSA number (16E03) is the sub code.
  • Additional labor and/or parts must be claimed as related damage on a separate repair line from the FSA.
  • For LincolneBay Client Special Handling, reference EFC04453, LincolneBay Loyalty Program Announcement for Requirements and Claiming Instructions. Claims for LincolneBay Loyalty should be submitted as a separate line on the same Repair Order.
  • For LincolneBay pickup and delivery service claiming instructions, reference EFC04786, National Launch of LincolneBay Pickup and Delivery New Owner Privileges.

 

ATTACHMENT II

NEW VEHICLE DELIVERY HOLD – Emission Recall 16E03
Certain 2017 Model Year Fusion Hybrid, Energi and MKZ Hybrid Vehicles
Powertrain Control Module Reprogramming

 

LABOR ALLOWANCES

DescriptionLabor OperationLabor Time
Reprogram the Powertrain Control Module using IDS release 103.01 or higher16E03B0.5 Hours

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Parts are not required to complete this repair.

 

ATTACHMENT III

CERTAIN 2017 MODEL YEAR FUSION HYBRID, ENERGI AND MKZ HYBRID VEHICLES โ€” POWERTRAIN CONTROL MODULE REPROGRAMMING

 

OVERVIEW

In the affected vehicles, a Powertrain Control Module (PCM) software error can cause the evaporative emission leak test monitor to no longer operate if fuel vapor generation is detected. If this condition occurs there is no indication to the driver that the evaporative emission leak test monitor cannot detect a leak. Dealers are to reprogram the PCM using Integrated Diagnostic Software (IDS) release 103.01 or higher.

 

SERVICE PROCEDURE

Module Reprogramming

NOTE: Reprogram appropriate vehicle modules before performing diagnostics and clear all DTCs after programming. For DTCs generated after reprogramming, follow normal diagnostic service procedures.

  1. Connect the vehicle to the appropriate battery charger.
    • For Energi vehicles, connect the 110V or 220V vehicle charger and ensure that the high voltage battery is at least 50% charged before attempting to reprogram.

NOTICE: Attempting to reprogram when the high voltage battery charge is less than 50% may result in module failure during reprogramming.

  1. Reprogram the PCM using IDS release 103.01 or higher.

NOTE: Calibration files may also be obtained at www.motorcraftservice.com.

NOTE: A coordinated reflash is required when reprogramming the PCM. When PCM reprogramming is initiated, the IDS will check for software updates on certain onboard modules (anti-lock brake system (ABS) module, secondary onboard diagnostic module C (SOBDMC), etc.). The IDS will automatically install updates in these modules if they are not at the latest level. If the coordinated reflash is interrupted, undesired vehicle operation may result.

NOTE: Follow the IDS on-screen instructions to complete the reprogramming procedure.

  1. Disconnect the battery charger from the vehicle once the reprogramming has completed.

 

Important Information for Module Programming

NOTE: When programming or reprogramming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect IDS/scan tool to a power source.
  • For Energi vehicles, make sure the high voltage battery is at least 50% charged before carrying out the programming steps and connect IDS/scan tool to a power source.
  • Inspect Vehicle Communication Module (VCM) and cables for any damage. Make sure scan tool connections are not interrupted during programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable IDS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

NOTE: If a module becomes unresponsive or does not operate properly following a module programming procedure, attempt a battery disconnect and reconnect.

 

Recovering a module when programming has resulted in a blank module:
NEVER DELETE THE ORIGINAL SESSION!

a. Obtain the original IDS that was used when the programming error occurred during module reprogramming (MR) or programmable module installation (PMI).

b. Disconnect the VCM from the data link connector (DLC) and the IDS.

c. Reconnect the VCM to IDS and then connect to the DLC. Once reconnected, the VCM icon should appear in the corner of the IDS screen. If it does not, troubleshoot the IDS to VCM connection.

d. Locate the original vehicle session when programming failed. This should be the last session used in most cases. If not, use the session created on the date that the programming failed.

NOTE: If the original session is not listed in the previous session list, click the Recycle Bin icon at the lower right of the previous session screen. This loads any deleted sessions and allows you to look through them. Double-click the session to restore it.

e. Once the session is loaded, the failed process should resume automatically.

f. If programming does not resume automatically, proceed to the Module Programming menu and select the previously attempted process, PMI or MR.

g. Follow all on-screen prompts/instructions.

h. The last screen on the IDS may list additional steps required to complete the programming process.
Make sure all applicable steps listed on the screen are followed in order.

 

January 2017

 

Emission Recall 16E03
Programa de Emisiones 16E03

 

Mr. John Sample
123 Main Street
Anywhere, USA 12345

 

Your Vehicle Identification Number (VIN):  12345678901234567

The LincolneBay Motor Company values you as a customer and is committed to vehicle quality and preserving the environment.  Therefore, we are voluntarily recalling your vehicle, with the VIN shown above.  Your vehicle may be equipped with an improperly functioning on-board emission-related diagnostic system that violates regulations in your state.

What is the issue?On your vehicle, a Powertrain Control Module (PCM) software error may cause the evaporative emission leak test monitor to malfunction.  If this condition occurs there is no indication to the driver that the evaporative emission leak test monitor cannot detect a leak.
What will LincolneBay and your dealer do?The LincolneBay Motor Company has authorized your dealer to reprogram your vehicleโ€™s PCM free of charge (parts and labor).
How long will it take?The time needed for this repair is less than one-half day.  However, due to service scheduling requirements, your dealer may need your vehicle for a longer period of time.
What should you do?Please call your dealer without delay and request a service date for Recall 16E03.  Provide the dealer with the VIN, which is printed near your name at the beginning of this letter.

If you do not already have a servicing dealer, you can access www.Lincolnowner.com for dealer addresses, maps, and driving instructions.  The LincolneBay Motor Company wants you to have this recall completed on your vehicle.  The vehicle owner is responsible for making arrangements to have the work completed.

Your vehicle may be equipped with a diagnostic feature called the Vehicle Health Report which can inform you about all available recalls, as well as other key vehicle health information. Please see https://owner.lincoln.com/vehicle-health for more information.

What if you no longer own this vehicle?If you no longer own this vehicle, and have an address for the current owner, please forward this letter to the new owner.

You received this notice because government regulations require that notification be sent to the last known owner of record. Our records are based primarily on state registration and title data, which indicate that you are the current owner.

Can we assist you further?If you have difficulties getting your vehicle repaired promptly and without charge, please contact your dealership’s Service Manager for assistance.

RETAIL OWNERS:  If you have questions or concerns, please contact our Customer Relationship Center at 1-866-436-7332 and one of our representatives will be happy to assist you.  If you wish to contact us through the Internet, our address is:  www.Lincolnowner.com.

For the hearing impaired call 1-800-232-5952 (TDD).  Representatives are available Monday through Friday:  8:00AM – 8:00PM(Eastern Time).

FLEET OWNERS:  If you have questions or concerns, please contact our Fleet Customer Information Center at 1-800-34-FLEET, choose Option #3, and one of our representatives will be happy to assist you.  If you wish to contact us through the Internet, our address is:  www.fleet.ford.com.

Representatives are available Monday through Friday:  8:00AM – 8:00PM(Eastern Time).

Para asistencia en EspaรฑolVisite nuestro sitio web para ver este anuncio en Espaรฑol al siguiente direcciรณn: https://es.owner.lincoln.com/recall.

Si necesita ayuda o tiene alguna pregunta, por favor llame al Centro de Relaciรณn con Clientes al 1-866-436-7332 y presione 2 para Espaรฑol.

California and

Massachusetts

Registration

Requirements

The State of California and the Commonwealth of Massachusetts require the completion of emission recall repairs prior to vehicle registration renewal.  If your vehicle is registered in California or Massachusetts, it is subject to these requirements.

When your dealer completes this emission recall repair, you will receive a Vehicle Emission Recall Proof of Correction certificate.  Please make sure that you receive a certificate from your dealer and that you have it with you when you renew your vehicle registration.

It is also important for you to know that the certificate should be returned to the Department of Motor Vehicles (DMV) only if it is requested by the DMV.  Otherwise, this certificate is to be held by you for your records.

In order to ensure your full protection under emissions warranty provisions, and to avoid any inconvenience when renewing your registration, it is recommended that you have your vehicle serviced as soon as possible.  Failure to do so could be determined as lack of proper maintenance of your vehicle.

 

Thank you for your attention to this important matter.

The LincolneBay Motor Company

 

January 2017

 

Emission Recall 16E03
Programa de Emisiones 16E03

 

Mr. John Sample
123 Main Street
Anywhere, USA 12345

 

Your Vehicle Identification Number (VIN):  12345678901234567

FordeBay Motor Company values you as a customer and is committed to vehicle quality and preserving the environment.  Therefore, we are voluntarily recalling your vehicle, with the VIN shown above. Your vehicle may be equipped with an improperly functioning on-board emission-related diagnostic system that violates regulations in your state.

What is the issue?On your vehicle, a Powertrain Control Module (PCM) software error may cause the evaporative emission leak test monitor to malfunction.  If this condition occurs there is no indication to the driver that the evaporative emission leak test monitor cannot detect a leak.
What will FordeBay and your dealer do?FordeBay Motor Company has authorized your dealer to reprogram your vehicleโ€™s PCM free of charge (parts and labor).
How long will it take?The time needed for this repair is less than one-half day.  However, due to service scheduling requirements, your dealer may need your vehicle for a longer period of time.
What should you do?Please call your dealer without delay and request a service date for Emission Recall 16E03.  Provide the dealer with the VIN, which is printed near your name at the beginning of this letter.

If you do not already have a servicing dealer, you can access www.Fordowner.com for dealer addresses, maps, and driving instructions.      FordeBay Motor Company wants you to have this recall completed on your vehicle.  The vehicle owner is responsible for making arrangements to have the work completed.

Your vehicle may be equipped with a diagnostic feature called the Vehicle Health Report which can inform you about all available recalls, as well as other key vehicle health information. Please see https://owner.ford.com/vehicle-health for more information.

What if you no longer own this vehicle?If you no longer own this vehicle, and have an address for the current owner, please forward this letter to the new owner.

You received this notice because government regulations require that notification be sent to the last known owner of record. Our records are based primarily on state registration and title data, which indicate that you are the current owner.

Can we assist you further?If you have difficulties getting your vehicle repaired promptly and without charge, please contact your dealership’s Service Manager for assistance.

RETAIL OWNERS:  If you have questions or concerns, please contact our FordeBay Customer Relationship Center at 1-866-436-7332 and one of our representatives will be happy to assist you.  If you wish to contact us through the Internet, our address is:  www.Fordowner.com.

For the hearing impaired call 1-800-232-5952 (TDD).  Representatives are available Monday through Friday:  8:00AM – 8:00PM(Eastern Time).

FLEET OWNERS:  If you have questions or concerns, please contact our Fleet Customer Information Center at 1-800-34-FLEET, choose Option #3, and one of our representatives will be happy to assist you.  If you wish to contact us through the Internet, our address is:  www.fleet.ford.com.

Representatives are available Monday through Friday:  8:00AM – 8:00PM(Eastern Time).

Para asistencia en EspaรฑolVisite nuestro sitio web para ver este anuncio en Espaรฑol al siguiente direcciรณn: https://es.owner.ford.com/recall.

Si necesita ayuda o tiene alguna pregunta, por favor llame al Centro de Relaciรณn con Clientes al 1-866-436-7332 y presione 2 para Espaรฑol.

California and

Massachusetts

Registration

Requirements

The State of California and the Commonwealth of Massachusetts require the completion of emission recall repairs prior to vehicle registration renewal.  If your vehicle is registered in California or Massachusetts, it is subject to these requirements.

When your dealer completes this emission recall repair, you will receive a Vehicle Emission Recall Proof of Correction certificate.  Please make sure that you receive a certificate from your dealer and that you have it with you when you renew your vehicle registration.

It is also important for you to know that the certificate should be returned to the Department of Motor Vehicles (DMV) only if it is requested by the DMV.  Otherwise, this certificate is to be held by you for your records.

In order to ensure your full protection under emissions warranty provisions, and to avoid any inconvenience when renewing your registration, it is recommended that you have your vehicle serviced as soon as possible.  Failure to do so could be determined as lack of proper maintenance of your vehicle.

 

Thank you for your attention to this important matter.

FordeBay Customer Service Division

 

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Service Information & Reprogramming

Software necessary to program electronic modules to the latest calibration level, perform module initialization (PATS), and set Programmable Parameters on FordeBay, LincolneBay and MercuryeBay vehicles.

Ford Module Programming (FMP) is a software application that allows subscribers to program electronic modules on FordeBay, LincolneBay and MercuryeBay vehicles. It can be used for:

  • Reprogramming emission-related (OBDII) modules on some vehicles manufactured in 1995 and all vehicles manufactured from 1996 to the present
  • Reprogramming or reconfiguring non-emission-related modules on many vehicles (UBP and MS-CAN not supported)

In addition, module initialization (PATS) functions such as Keycode Erase/Reprogram and PCM Parameter Reset can be done using this application.

J2534 Device 16E03 - Powertrain Control Module Reprogramming - 2017 Ford Fusion & Lincoln MKZ | small light 16E03 - Powertrain Control Module Reprogramming - 2017 Ford Fusion & Lincoln MKZ | small light 16E03 - Powertrain Control Module Reprogramming - 2017 Ford Fusion & Lincoln MKZ | small light using Ford Module Programming (FMP) can Reprogram and Configure most Modules.

Latest Calibration Information

Module Build Data (As-Built)
Use VIN to obtain As-Built data

www.motorcraftservice.com

 

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