Slow Fuel Fill and/or MIL with DTC P0451 – 2005-2008 Ford & Mercury

SLOW FUEL FILL AND/OR DTC P0451

 

FORDeBay logo:2005-2008 Escape Hybrid, Escape
MERCURYeBay logo:2005-2008 Mariner
2006-2008 Mariner Hybrid

 

2005-2008 Escape, Escape Hybrid, Mariner and 2006-2008 Mariner Hybrid vehicles may exhibit a slow fuel fill concern or a malfunction indicator lamp (MIL) on with diagnostic trouble code (DTC) P0451 present.

 

The condition may be caused by water/moisture or other contamination entering the fuel filler vent line and then freezing and/or causing a blockage.

 

ACTION:

Follow the Service Procedure steps to correct the condition by relocating the fuel filler vent line.

 

SERVICE PROCEDURE

When performing this procedure it is not necessary to:

NOTE: ANY WATER/MOISTURE OR OBSTRUCTIONS IN THE EVAPORATIVE VENT SYSTEM MUST BE REMOVED.

  1. With the vehicle in neutral, position it on a hoist.
  2. Remove the left rear wheel.
  3. Remove the fuel filler cap.
  4. Remove the two (2) upper filler pipe mounting screws.
  5. Remove the single lower filler pipe mounting screw.
  6. Carefully pull the upper end of the filler pipe away from the inner wheel well to gain access to the vent line.
  7. Cut any tape or plastic straps holding the black plastic convoluted vent line to the filler pipe or underbody.
  8. Pull the black plastic convoluted vent line underneath the vehicle.
  9. Remove the vent line from the dust separator attached to the canister assembly and clear out the line using compressed air.
  10. Inspect the dust separator for water/moisture or any obstruction. If water/moisture or obstructions are present follow Workshop Manual (WSM), pinpoint test A. If no water/moisture or obstructions are present reattach vent line to dust separator and continue to next step.
  11. Remove but do not discard the spider screen (vent cap) from the end of the vent line.
  12. Measuring from the open end of the vent line, cut off and discard the last 13″ (35 cm).
  13. Reinstall the spider screen (vent cap) in the vent line.
  14. Route the shortened vent line and spider screen (vent cap) as shown in Figure 1.
shortened vent line and spider screen (vent cap)

Figure 1

 

  1. Push the spider screen (vent cap) at least 2″ (50 mm) into the open subframe and body section alignment hole.
  2. Secure the vent line to the fuel tank strap with a plastic tie strap.
  3. Reposition the filler pipe into its original position.
  4. Install the lower filler pipe mounting screw and tighten to 89 lb-in (10 N-m).
  5. Install the two (2) upper filler pipe mounting screws and tighten to 27 lb-in (3 N-m).
  6. Install the fuel filler cap.
  7. Reinstall the wheel and tighten to 98 lb-ft (133 N-m).
  8. Lower the vehicle from the hoist.

 

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