G0000161 – 1.5L GTDI Coolant Consumption – Ford

Multiple Vehicles – 1.5L GTDI Coolant Consumption

See GSB: G0000161 for details.

General Service Bulletin (GSB):1.5L GTDI Coolant Consumption
GSB Overview:This document provides information regarding the coolant consumption causes for the 1.5L Gasoline Turbo Direct Injected (GTDI) engines
NOTE: This information is not intended to replace or supersede any warranty, parts and service policy, Work Shop Manual (WSM) procedures, technical training or wiring diagram information.

 

Overview:

Identification of the root cause of coolant consumption on 1.5L GTDI is key to assuring proper repair.

  • Inspect the cylinder deck surface for dents or impressions. Figure 1.

 

cylinder deck surface

Figure 1

 

  • Inspect the cylinder head and block for warpage, cracks, surface impressions and collapsed saw cuts between the cylinder bores. Figure 2
  • Follow Workshop Manual section 303-01 for further diagnostic aides.
cylinder deck surface

Figure 1

 

  • If any of these conditions are present during the inspection, a long block assembly is the lowest service repair.
  • Please note, it is the responsibility of the technician to perform the inspections outlined in the workshop manual section 303- 03A > Diagnosis and Testing > Engine Cooling > Inspection and Verification and workshop manual section 303-01A Engine system – General Information. This ensures that there are no drivability concerns outside of the engine that could lead to a repeat repair.

G0000161

 


G0000114

 


 

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