AWD – Hybrid – Driveline Vibration At 25-50 MPH (40-80 Km/h) – 2020-2023 Ford Explorer & Lincoln Aviator

NHTSA ID Number: 10242845

Manufacturer Communication Number: TSB 23-2072

Summary

Some 2020-2023 Explorer/Aviator all-wheel drive (AWD) vehicles with a hybrid powertrain may experience a harshness and/or vibration felt through the seat, steering wheel and/or center console at 25-50 mph (40-80 km/h). This may be due to constant velocity (CV) joint instability at dynamic angles close to zero. To correct the condition, follow the Service Procedure to install a driveline shim.

 


Model:

FordeBay logo

2020-2023 Explorer

LincolneBay logo

2020-2023 Aviator

 

Issue: Some 2020-2023 Explorer/Aviator all-wheel drive (AWD) vehicles with a hybrid powertrain may experience a harshness and/or vibration felt through the seat, steering wheel and/or center console at 25-50 mph (40-80 km/h). This may be due to constant velocity (CV) joint instability at dynamic angles close to zero. To correct the condition, follow the Service Procedure to install a driveline shim.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

 

Parts

Service Part NumberQuantityDescriptionUnit of IssuePiece Quantity
W722615-S4391Shim42
W719768-S439eBay logo1Bolt42

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

 

Service Procedure

1. Remove one of the driveshaft center bearing bolts. Do not remove or loosen both bolts at the same time.

2. Insert the shim between the driveshaft center bearing bracket and the body where the bolt was removed (Figures 1-2).

Figure 1

 

Figure 2

 

3. Install the longer driveshaft center bearing bracket bolt

4. Hand-tighten the driveshaft center bearing bracket bolt.

5. Repeat Steps 1-4 for the other driveshaft center bearing bracket bolt.

NOTE: Do not remove the driveshaft.

6. Tighten the new longer driveshaft center bearing bracket bolts to 35 lb-ft (48 Nm). Refer to Workshop Manual (WSM) Section 205-01.

 


8 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoEXPLORER2020-2023
LINCOLNeBay logoAVIATOR2020-2023

 


1 Associated Document

Manufacturer Communications

23-2072
19 September 2023

https://www.nhtsa.gov/recalls?nhtsaId=10242845

MC-10242845-0001.pdf 107.101KB

 


 

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Last update on 2026-06-23 / Affiliate links / Images from Amazon Product Advertising API


 

 


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