23S61 – Loose Brake Pedal Pivot Pin – 2024 Ford Mustang

November 28, 2023 NHTSA CAMPAIGN NUMBER: 23V800000

Loose Brake Pedal

A loose brake pedal can result in a loss of braking function, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V800

Manufacturer FordeBay logo Motor Company

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 66

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain 2024 MustangeBay logo vehicles. The brake pedal assembly may have been manufactured incorrectly, which can result in a loose brake pedal.

 

Remedy

Owners are advised not to drive their vehicle until the repair has been performed. Dealers will replace the brake pedal and bracket assembly, free of charge. Owner notification letters are expected to be mailed December 18, 2023. Owners may contact FordeBay logo customer service at 1-866-436-7332. FordeBay logo’s number for this recall is 23S61.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


November 30, 2023

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD
*DO NOT DRIVE VEHICLES*
Safety Recall 23S61
Certain 2024 Model Year MustangeBay logo Vehicles
Loose Brake Pedal Pivot Pin

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
MustangeBay logo2024Flat Rock June 7, 2023 through October 25, 2023

US population of affected vehicles: 60. Affected vehicles are identified in OASIS and FSA VIN Lists.

Note: Some vehicles may be in the process of being repaired at the plant. Monitor OASIS before opening an RO and/or beginning a repair. Parts purchased for an FSA can be returned for credit if required. See the EXCESS STOCK RETURN details in Labor Allowances and Parts Ordering Information for more information.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the brake pedal pivot tube may not have been properly flared. Missing flares can cause the brake pedal pivot tube to become unseated, resulting in a loose brake pedal. A loose brake pedal can result in a degradation or loss of braking function, which can increase the risk of a crash.

 

SERVICE ACTION

DO NOT DRIVE, DEMONSTRATE OR DELIVER any new or used in-stock vehicles involved in this recall. Dealers are to inspect, and if necessary, replace the brake pedal and bracket assembly following the dealer bulletin technical information. This service must be performed on all affected vehicles at no charge to the vehicle owner. For new vehicle storage guidelines, refer to EFC13033, Storage Guidelines for New Vehicles.

Owners are advised not to drive the affected vehicles (see FSA VIN list) until this repair has been completed. To assist vehicle owners to have this repair completed dealers are to:

  • Proactively contact owners to instruct them to stop driving their vehicle.
  • Arrange to tow the owner’s vehicle to the dealership for repair (rentals are authorized – see Rental Vehicles)
  • Re-deliver the owner’s vehicle after the Recall has been completed.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of December 18, 2023. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $26,315 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

 

MOBILE SERVICE REPAIR ASSESSMENT LEVEL

  • All repairs in this program have the following assessment level:

– Not a Mobile Service Repair

 

SOLD VEHICLES

  • Ford has issued instructions to stop selling/delivering or driving vehicles under this safety Owners should contact their dealer for an appointment to have their vehicles remedied as soon as practicable.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 

BRANDED / SALVAGED TITLE VEHICLES

Affected branded / salvaged title vehicles are eligible for this recall.

 

OWNER REFUNDS

  • This safety recall must still be performed, even if the owner has paid for a previous repair. Claiming a refund will not close the recall on the vehicle.
  • Ford Motor Company is offering a refund for owner-paid repairs covered by this recall if the repair was performed prior to the date indicated in the reimbursement plan, which is posted with this bulletin. Owners are directed to seek reimbursement through authorized dealers or, at their option, directly through Ford Motor Company at P.O. Box 6251, Dearborn, MI 481216251.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the end date specified in the reimbursement plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with brake pedal and bracket assembly replacement.

 

RENTAL VEHICLES

Dealers are pre-approved for up to 2 days for a comparable rental vehicle. If the rental was provided under the advance notice published on November 17, 2023, dealers are pre-approved for up to 20 days. Follow Extended Service Plan (ESP) guidelines for dollar amounts. Rentals will only be reimbursed for the day(s) the vehicle is at the dealership for part replacement. Prior approval for more than 20 rental day(s) is required from the SSSC. Contact the SSSC via the SSSC Web Contact Site for consideration and approval if appropriate.

 

TOWING

If towing is required, dealers are authorized to claim up to a maximum value of $250 to provide towing services for this program.

 

VEHICLE DELIVERY- Participating Dealers

Dealers participating in the Remote Experience Program:

  • Ford Dealers – Refer to EFC12071, 2023 Remote Experience Program, Delivery Offset section for additional details.

 

VEHICLE DELIVERY- Non-participating Dealers

Ford Dealers not participating in the 2023 Remote Experience Program for Pick-Up & Delivery are authorized to claim unique services for completing this program.

  • Dealers are authorized to claim one-half labor hour per repair for vehicle Delivery services. Refer to Labor Allowances for details.
  • Dealers must retain a Vehicle Pick-Up & Delivery Record with the repair order documentation.

 

PARTS REQUIREMENTS

To place an order for PR3Z-2455-A, PR5Z-2455-C, or PR3Z-2455-E submit a VIN-specific Part Order contact via the SSSC Web Contact Site. Due to limited part availability a signed sales agreement will be required for unsold vehicles.

Part NumberDescription Order Quantity
PR3Z-2455-AFor Vehicles Equipped with an Automatic Transmission and Standard Pedal Package: Brake Pedal and Bracket Assembly1
PR3Z-2455-CFor Vehicles Equipped with an Automatic Transmission and Sport Pedal Package: Brake Pedal and Bracket Assembly1
PR3Z-2455-EFor Vehicles Equipped with a Manual Transmission and Sport Pedal Package:

Brake Pedal and Bracket Assembly

1

 

Part Number  Description Order Quantity
L1MZ-2L523-ABrake Booster Push Rod Clevis-Locking Pin1
W520212-S440eBay logoBrake Pedal and Bracket Assembly Nuts

(4 nuts required/4 nuts per package)

1

 


CERTAIN 2024 MODEL YEAR MUSTANGeBay logo VEHICLES — LOOSE BRAKE PEDAL PIVOT PIN

SERVICE PROCEDURE

1. Using a standard length 5/16 (8 mm) Hex key, insert the short arm of the Hex key into the right hand (RH) side of the brake pedal pivot point on the bracket and apply pressure to check for pivot pin movement. If the pivot pin moves and allows the hex key to move inward, or the long part of the hex key touches the bracket assembly it DOES NOT PASS inspection. See Figure 1 and video links below.

DOES NOT PASS – Replace the Brake Pedal Bracket. Follow the Workshop Manual (WSM) procedures in Section 206-06.

https://bcove.video/49HyNKx

 

PASS – This completes the Field Service Action (FSA).

https://bcove.video/49Hp9HT

 

NOTE: Brake pedal bracket shown out of the vehicle for clarity.

NOTE: Manual transmission brake pedal shown, others similar.

 

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to Ford, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


Chronology :

On November 8, 2023, Ford’s Critical Concern Review Group (CCRG) opened an investigation into a report of a loose brake pedal on a 2024 MustangeBay logo. Ford Customer Service Division (FCSD) notified the Plant Vehicle Team (PVT) at Flat Rock Assembly Plant (FRAP) of a loose brake pedal identified during dealer pre-delivery inspection. A missed flaring operation caused the brake pedal assembly not to retain the brake pedal pivot tube. Supplier Technical Assistance (STA) and the brake pedal supplier reviewed assembly records and determined the suspect brake pedal assembly was rejected by the pressure transducer in the supplier production process and that the part was quarantined, however the supplier removed the part from quarantine and shipped the part in error. STA and the supplier determined that the Supplier rejected 69 brake pedal assemblies at the flaring station since start of production and 32 rejected pedal assemblies were assembled into vehicles. 34 additional vehicles had pedals replaced without traceability at FRAP for a squeak and rattle quality issue. These 34 vehicles are added to the campaign as an abundance of caution due to inability to locate 39 suspect pedals between the production facility and FRAP.

The CCRG issued an In-Transit Stop Ship (ITSS).

On November 17, 2023, Ford’s Field Review Committee reviewed the concern and approved a field action.

Ford is not aware of any reports of accident or injury related to this condition.

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDMUSTANG2024

 


4 Associated Documents

Manufacturer Notices(to Dealers,etc)

RCMN-23V800-3131.pdf 46.969KB

 


Defect Notice 573 Report

RCLRPT-23V800-6391.PDF 215.58KB

 


Recall Acknowledgement

RCAK-23V800-2594.pdf 645.372KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V800-5833.pdf 440.738KB

 


Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

 


 

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