“This site contains affiliate links for which OEMDTC may be compensated” |
NHTSA ID Number: 10236329
Manufacturer Communication Number: TSB 23-2136
Summary
Some 2022-2023 Maverick Vehicles built on 10-Jul-2022 and through 25-Jan-2023 may exhibit a condition where the headliner is detached with exposed edges at the A-pillar trim panel or gaps between A-pillar trim panel and the weatherstrip seal. This may be due to a misaligned or out of position pin retainer. To correct this condition, follow the Service Procedure to diagnose and replace the air bag side curtain.
Model:
Ford
2022-2023 Maverick |
Built on 10-Jul-2022 and through 25-Jan-2023
|
Issue: Some 2022-2023 Maverick Vehicles built on 10-Jul-2022 and through 25-Jan-2023 may exhibit a condition where the headliner is detached with exposed edges at the A-pillar trim panel or gaps between the A-pillar trim panel and the weatherstrip seal. This may be due to a misaligned or out of position pin retainer. To correct this condition, follow the Service Procedure to diagnose and replace the side curtain airbag.
Action: Follow the Service Procedure to correct the condition on vehicles that meet all the following criteria:
- 2022-2023 Maverick
- Built on 10-Jul-2022 and through 25-Jan-2023
- One of the following conditions:
- Headliner detached with exposed edges at the A-pillar trim panel
- Gaps between the A-pillar and the weatherstrip seal
- Side curtain airbags that were previously replaced with NZ6Z-26042D94-B (right) and NZ6Z-26042D95-B (left)
Parts
Service Part Number | Quantity | Description | Unit of Issue | Piece Quantity |
NZ6Z- 26042D94-B | 1 | Air Bag Side Curtain (RH) | 1 | 1 |
NZ6Z-26042D95-B | 1 | Air Bag Side Curtain(LH) | 1 | 1 |
Parts
Parts To Inspect And Replace Only If Necessary
Service Part Number | Quantity | Description | Unit of Issue | Piece Quantity | |
NZ6Z-6051916-AA | 1 | Headliner Roof (Light Grey) – Less Sun roof | – | 1 | 1 |
NZ6Z-6051916-MA | 1 | Headliner Roof (Light Grey) – Slide Sun roof | – | 1 | 1 |
W790416-S900 | 1 | Rear Scuff Plate Trim Panel Clip | – | 4 | 1 |
W719675-S451 | 1 | Front Seat Bolts (M10 x 30mm) | – | 4 | 4 |
NZ6Z-2603598-AC | 1 | Right A-Pillar Trim Panel | – | 1 | 1 |
NZ6Z-2603599-AC | 1 | Left A-Pillar Trim Panel | – | 1 | 1 |
W715828-S437 | 1 | Front Seat Bolts (M10 x 14mm) | – | 4 | 4 |
– | As Needed | 3M™ Super-Fast Repair Adhesive 4747 | Obtain Locally |
Quantity refers to the amount of the service part number required to repair the vehicle.
Unit of Issue refers to the number of individual pieces included in a service part number package.
Piece Quantity refers to the total number of individual pieces required to repair the vehicle.
As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.
If Needed indicates the part is not mandatory.
Service Procedure
NOTE: Perform the following procedure on vehicles with the Field Service Action (FSA) 22C20 applied or with the updated version of the side curtain airbags NZ6Z-26042D94-B (right) and NZ6Z-26042D95-B (left).
1. Inspect the interior headliner. Are there any exposed edges in the headliner or gaps between the A-pillar and the weatherstrip seal?
Figure 1 – Example of headliner detached with exposed edges
Figure 2 – Example of gaps between the A-pillar and the weatherstrip seal
(1). Yes – proceed to Step 2.
(2). No – this article does not apply.
2. Remove and replace the affected driver or passenger side curtain airbag.
NOTE: Measure the distance between the hanger and the pin retainer in the affected side curtain airbag. (Figure 3). The distance should be between 137-143 mm. Document the measurements in the warranty claim.
Figure 3
(1). Remove both A-pillar trim panels. Refer to the WSM, Section 501-05 > Interior Trim and Ornamentation > Removal and Installation.
(2). Remove both B-pillar lower trim panels. Refer to the WSM, Section 501-05 > Interior Trim and Ornamentation > Removal and Installation.
(3). Depower the supplemental restraint system (SRS). Refer to the WSM, Section 501-20B > Supplemental Restraint System > General Procedures.
(4). Remove both B-pillar upper trim panels. Refer to the WSM, Section 501-05 Interior Trim and Ornamentation > Removal and Installation.
(5). Adjust both B-pillar sliders down, pull the sliders down to the lower position and engage the B-side hooks into the pocket. (Figure 4)
Figure 4
(6). Pull both height adjusters down. (Figure 5)
Figure 5
(7). Lower the headliner. Refer to the WSM, Section 501-05 Interior Trim > Headliner Lowering Note: Do not remove the C-Pillar trim panels.
(8). Release the locking tabs of the side curtain airbag electrical connector and disconnect the side curtain airbag electrical connector. (Figure 6)
Figure 6
(9). Remove the side curtain airbag nuts. (Figure 7)
Figure 7
• Tighten the bolts to 9 Nm. (80 lb-in)
• Tighten the T50 bolt of the step (12) to 47.5 Nm. (36 lb-ft)
(10). Remove the side curtain airbag pin retainer. (Figure 8)
Figure 8
(11). Detach the airbag hangers retainers. (Figure 9-10)
Figure 9
Figure 10
• Make sure that the upper tether is not twisted during installation.
(12). Remove the T50 Torx bolt attach to the new side curtain airbag lower tether. (Figure 11)
Figure 11
• Hand tighten the bolt during installation.
(13). Detach the airbag hanger retainers. (Figure 12)
Figure 12
(14). Remove the side curtain airbag rear bolts. (Figure 13)
Figure 13
(15). Slide the side curtain airbag rearward, disengaging the retainer to the sheet metal and remove the side curtain airbag. (Figure 14)
Figure 14
(16). Install a new side curtain airbag.
WARNING: Avoid any damage to the harness, connectors or terminals during removal and installation of the air bag. Failure to follow this direction may cause communication issues or a system malfunction.
3. To assemble the vehicle, reverse the removal procedure of Step 2.
(1). During the installation of the B-pillar upper trim, make sure the correct connection exists between the height adjuster and B-pillar upper trim. (Figure 15)
Figure 15
(2). When reassembled, make sure that the B-pillar clips are correctly inserted in the T-shape slots. An audible click is heard when correctly reassembled. (Figure 16)
Figure 16
(3). Slide the B-pillar upper trim up and down 3 times to make sure it is properly assembled. (Figure 17)
Figure 17
(4). Inspect and position the front and rear door weatherstrip edges so that they overlap the top of the B-pillar upper trim panel. (Figure 18)
Figure 18
(5). Check the seatbelt system for correct operation. Refer to WSM, Section 501-20A Seatbelt Systems > General Procedures.
4. Inspect the headliner for any exposed edges at A-pillar trim panel or gaps between the A-pillar trim panel and the weatherstrip. If no exposed edges or gaps appear, the repair is complete. If one of the conditions persist, proceed to Step 5.
5. Inspect if the headliner is detached with exposed edges in the upper section of the A-pillar. Is the headliner detached with exposed edges at driver or passenger A-pillar trim panel?
(1). Yes – replace the headliner. Refer to the WSM, Section 501-05 > Interior Trim and Ornamentation > Removal and Installation > Headliner. Repair is complete.
NOTE: Do not remove the C-pillar trim panels.
(2). No – proceed to Step 6.
6. Inspect the A-pillar for a gap between the A-pillar and weatherstrip. If the gap persists, replace the A-pillar trim panel. Refer to WSM, Section 501-05 Interior Trim and Ornamentation > Removal and Installation > A-Pillar Trim Panel.
2 Affected Products
Vehicle
MAKE | MODEL | YEAR |
FORD | MAVERICK | 2022-2023 |
1 Associated Document
Manufacturer Communications
23-2136
12 May 2023
https://www.nhtsa.gov/recalls?nhtsaId=10236329
MC-10236329-0001.pdf 1583.506KB
- Plasticbonder: Is A Quick-Set, 2 Part, Urethane Adhesive System That Provides Strong, Lasting Repairs And Works On Thermoset, Carbon Fiber Composites, Thermoplastics, Coated Metals, Concrete & More.
- Count On Us: For More Than 40 Years, Our Products Have Earned A Loyal Following From People Who Take Pride In Their Work. With Each Product We Innovate, We Continue To Provide The World'S Strongest Bond For Your Projects.
- Simple To Use: J-B Plasticbonder Has A 1:1 Mixing Ratio, Sets In 15 Minutes And Can Be Sanded After 30 Minutes. With A Tensile Strength Of 3770 Psi, Plasticbonder Cures To A Hard, Permanent Bond.
- Versatile And Dependable: Perfect For Indoor Or Outdoor Use, Epoxy & Adhesives, Plastic, Composite, Pvc, And More. Plastic Bonder Makes A Great Gap Filler And Dries Black In Color.
- HIGH-PERFORMANCE ADHESIVE: Delivers a secure, strong attachment
- FAST-ACTING: Sets in approximately 20 seconds
- VERSATILE ADHESIVE: Bonds virtually any substrate
- GAP-FILLING PROPERTIES: Fix challenging repairs
- URETHANE ADHESIVE: Adhesive won't become brittle like cyanoacrylates
- J-B Weld Plasticweld: A Hand Mixable Two Part Epoxy Putty Stick That Is Formulated To Repair And Rebuild Various Plastic Compounds And Surfaces. J-B Weld Plasticweld Is Designed For Diy Plastic Repairs On Abs, Pvc & Cpvc Pipes And Plastics, Auto Bumpers And More! Plasticweld Is Certified By The Nsf And Is Safe For Contact With Potable Water
- Cure And Set Time: After Kneading The Two Part Formula Together By Hand, Plasticweld Takes 25 Minutes To Set And Cures In 3 Hours. J-B Weld Plasticweld Set And Cure Color Is Off White
- Product Features And Strength: J-B Weld Plasticweld Has Lap Shear Strength Of 600 Psi. Plasticweld Can Withstand Continuous Temperatures Up To 250Of (121Oc) And Intermittent Temperatures Up To 300Of (148Oc) When Fully Cured. Plasticweld Does Not Shrink And Can Be Molded, Shaped, Sanded, Drilled And Cut
- Applications: Abs, Pvc & Cpvc Pipes And Plastics, Auto Bumpers And Trim, Vinyl Surfaces And Siding, Marine Repairs & Fiberglass Parts, Plastic Water Tanks, And Plumbing
- Repair and rebuild any rigid and semi-flexible plastic including ABS, PVC and CPVC
- J-B WELD PLASTICBONDER (Tan): A quick setting and multipurpose two part urethane adhesive & gap filling system that provides a strong and lasting bond to many plastic surfaces. J-B Weld PlasticBonder is great for DIY plastic repairs, filling dents, bumper repairs and more! J-B Weld PlasticBonder now comes in a syringe allowing for an easy 1:1 mix ratio. The unique syringe has a re-sealable cap that prevents drying out and leaking, allowing for multiple uses!
- CURE AND SET TIME: After mixing the two part formula with the included mixing tray and stir stick, PlasticBonder takes 15 minutes to set and 30 hours to cure. J-B Weld PlasticBonder set and cure color is tan
- STRENGTH: J-B Weld PlasticBonder has tensile strength of 3770 PSI.
- SURFACE APPLICATIONS: Thermoset & Carbon Fiber Composites, Thermoplastics and Coated Metals, Plastic & PVC, Concrete, Ceramic & Tile, Fiberglass, and Aluminum.
- DO IT YOURSELF: Big or small, you can DIY it with J-B Weld. Our heavy duty epoxy and adhesives repair & restore it right the first time. J-B Weld delivers superior performance, quality, and results for the World’s Strongest Bond.
- FAST-SETTING ADHESIVE: For rapid bonds and quick results
- REPAIR ADHESIVE: Will not run or sag allowing for accuracy during application
- WIDE-GAP FILLER: Adhesive offers excellent wide-gap filling capabilities
- SPECIAL FORMULA: Formulated for resilience to withstand a wide range of temperatures
- UNIVERSAL BONDER: Universal plastic bonder can be used for many applications
- UNIQUE FORMULA: A two part urethane adhesive that provides a quick setup and the internal strength needed for reinforcing and bonding plastic parts
- QUICK AND EFFICIENT: Fast-curing urethane chemistry helps keep the job moving
- STRONG: Adhesive reinforces two-sided repairs
- LONG LASTING: Creates a lasting bond with its high-performance adhesive
- EASY TO USE: Dual-syringe cartridge system makes for easy application on plastic, fiberglass, ceramic, metal and most substrates
- Super Viscosity: Unique instant bonding performance, which can bond any Plastic products, glass products within a few seconds.This is the most effective and economical adhesive.Other glues are only short-lived or even non-sticky, but Plastic repair glue can always remain viscous,such as a large number of use, this is the most effective and most economical adhesive.
- Safe and Non-toxic: We insist on producing exclusive Plastic glue ,which has passed MSDS, SGS and various safety reports.Plastic glue is transparent, odorless and environmentally friendly, 100% safe.Many other Plastic glues are called Plastic glues, but the ingredients are just ordinary glue, even low-quality glue, which will cause imperceptible harm to your health.
- Easy to Apply: The nozzle design of super glue for Plastic repair allows it to be easily applied to the bonding area.Packed with a tip applicator, Plastic glue provides faster and easier precise dispensing for those tiny hard-to-reach places.The simple to use Plastic glue will make your welding projects so much easier!
- Wide Range of Applications: Suitable for bonding plastic, acrylic, model, plastic pipes, plastic edges, plastic products, etc.Plastic cement can be used for bonding plastic to plastic, plastic to other materials, such as plastic to metal, plastic to rubber, plastic to wood.Great for making bonding crafts, DIY, restoration of everyday items and more.The plastic glue heavy duty is suitable for all kinds of uneven, rough and vertical surfaces.
- Thoughtful After-sales Service: If you are not satisfied with Plastic glue you received, or if the paste overflows due to the shipping process, please feel free to contact us, and we will be happy to provide you with replacement or refund services
- Super Performance: Cyanoacrylate super glue for plastic specially formulated to fix breaks around the home or office and hold stronger. The unique performance instant bonding, can be a few seconds to the material bonding, such as a large number of use, this is the most effective and most economical adhesive.
- Safe and Non-toxic: ATP ADT plastic glue produces amazing stickiness, which is a non-toxic and environmentally friendly product. We insist on the production of exclusive super glue for plastic formula, which has passed MSDS, SGS and various safety reports. The plastic to plastic glue is clear, waterproof and environmentally friendly products.
- Equipped with Needle-point Nozzle: After installing the extra needle-point nozzle at the top of this welding glue bottle, you can glue on hard-to-reach surfaces. Precise application without dripping or leaking.
- Wide Range of Applications: Suitable for bonding plastic, acrylic, model, plastic pipes, plastic edges, plastic products, etc. Plastic cement can be used for bonding plastic to plastic, plastic to other materials, such as plastic to metal, plastic to rubber, plastic to wood. Great for making bonding crafts, DIY, restoration of everyday items and more. The plastic glue heavy duty is suitable for all kinds of uneven, rough and vertical surfaces.
- Thoughtful After-sales Service: If you are not satisfied with plastic glue you received, or if the glue overflows due to the shipping process, please feel free to contact us, and we will be happy to provide you with replacement or refund services.
- Unique formula bonds a variety of semi-rigid plastics
- Fast-curing urethane chemistry enhances productivity
- Adhesive reinforces two-sided repairs
- High-performance adhesive creates a lasting bond
- 200 mL dual-syringe cartridge system makes application easier
- FIX VIRTUALLY ANYTHING IN SECONDS. Our UV welding glue kit gives you the power to bond plastic, fabric, metal, rubber and wood materials together.
- BONDIC STAYS LIQUID UNTIL YOU CURE IT. Bondic is a liquid plastic welder that stays in liquid form until cured with the included ultraviolet LED light. This means you can mold and shape the material before setting to bond, fill and weld in ways that regular glue can never achieve.
- AVOID ORDINARY GLUE PROBLEMS. Tired of regular super glue drying out in the bottle or even worse, sticking to your skin and clothes? Luckily, Bondic’s UV plastic repair kit stays liquid until cured by UV light, meaning it will NEVER dry out in the container or weld your fingers together.
- SUPER DURABLE ADHESIVE. Once cured, Bondic’s non-toxic adhesive epoxy is 100% waterproof, heat-resistant and dries clear. You can even sand and/or paint over it after curing for a truly seamless look.
- COMPLETE KIT FOR FIXING ANYTHING. Bondic’s epoxy resin kit comes with a tube of UV resin glue, compact ultraviolet LED light and convenient travel case so you can fix virtually anything while on-the-go. It’s great for repairing jewelry, glasses, figurines, phone chargers and almost anything else!
Last update on 2024-03-27 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 1/11 TECHNICAL SERVICE BULLETIN Headliner Detached With Exposed Edges At A-Pillar Trim Panel Or Gaps Between The A-Pillar Trim Panel And The Weatherstrip Seal 23-2136 12 May 2023 Model: Ford 2022-2023 Maverick Built on 10-Jul-2022 and through 25-Jan-2023 Issue: Some 2022-2023 Maverick Vehicles built on 10-Jul-2022 and through 25-Jan-2023 may exhibit a condition where the headliner is detached with exposed edges at the A-pillar trim panel or gaps between the A-pillar trim panel and the weatherstrip seal. This may be due to a misaligned or out of position pin retainer. To correct this condition, follow the Service Procedure to diagnose and replace the side curtain airbag. Action: Follow the Service Procedure to correct the condition on vehicles that meet all the following criteria: • 2022-2023 Maverick • Built on 10-Jul-2022 and through 25-Jan-2023 • One of the following conditions: – Headliner detached with exposed edges at the A-pillar trim panel – Gaps between the A-pillar and the weatherstrip seal – Side curtain airbags that were previously replaced with NZ6Z-26042D94-B (right) and NZ6Z- 26042D95-B (left) Parts Service Part Number Quantity Description Unit of Issue Piece Quantity NZ6Z- 26042D94-B 1 Air Bag Side Curtain (RH) 1 1 NZ6Z-26042D95-B 1 Air Bag Side Curtain(LH) 1 1 Parts Parts To Inspect And Replace Only If Necessary Service Part Number NZ6Z-6051916-AA NZ6Z-6051916-MA W790416-S900 W719675-S451 NZ6Z-2603598-AC NZ6Z-2603599-AC W715828-S437 – Quantity 1 1 1 1 1 1 1 As Needed Description Headliner Roof (Light Grey) – Less Sun roof Headliner Roof (Light Grey) – Slide Sun roof Rear Scuff Plate Trim Panel Clip Front Seat Bolts (M10 x 30mm) Right A-Pillar Trim Panel Left A-Pillar Trim Panel Front Seat Bolts (M10 x 14mm) 3M™ Super-Fast Repair Adhesive 4747 – – – – – – – Obtain Locally Unit of Issue 1 1 4 4 1 1 4 Piece Quantity 1 1 1 4 1 1 4 Quantity refers to the amount of the service part number required to repair the vehicle. Unit of Issue refers to the number of individual pieces included in a service part number package. Piece Quantity refers to the total number of individual pieces required to repair the vehicle. 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non- whole numbers, including less than 1. If Needed indicates the part is not mandatory. Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Service Part Warranty (SPW)/Special Service Part (SSP)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are not altered by a TSB. NVLW/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. Labor Times Description 2022-2023 Maverick: Inspect Headliner, Replace One Side Curtain Air Bag, Inspect Headliner (PASS) (Do Not Use With Any Other Labor Operations) 2022-2023 Maverick: Inspect Headliner, Replace Both Side Curtain Air Bags, Inspect Headliner (PASS) (Do Not Use With Any Other Labor Operations) 2022-2023 Maverick: Inspect Headliner, Replace One Side Curtain Air Bag, Inspect Headliner (FAIL), Replace Headliner (Do Not Use With Any Other Labor Operations) 2022-2023 Maverick: Inspect Headliner, Replace Both Side Curtain Air Bags, Inspect Headliner (FAIL), Replace Headliner (Do Not Use With Any Other Labor Operations) 2022-2023 Maverick: Inspect Headliner, Replace One Side Curtain Air Bag, Inspect Headliner (FAIL), Replace One A-Pillar (Do Not Use With Any Other Labor Operations) 2022-2023 Maverick: Inspect Headliner, Replace Both Side Curtain Air Bags, Inspect Headliner (FAIL), Replace Both A-Pillars (Do Not Use With Any Other Labor Operations) Operation No. 232136A 232136B 232136C 232136D 232136E 232136F Time 1.6 Hrs. 1.9 Hrs. 4.1 Hrs. 4.4 Hrs. 1.7 Hrs. 2 Hrs. Repair/Claim Coding Causal Part: 26042D94 Condition Code: 07 Service Procedure NOTE: Perform the following procedure on vehicles with the Field Service Action (FSA) 22C20 applied or with the updated version of the side curtain airbags NZ6Z-26042D94-B (right) and NZ6Z-26042D95-B (left). 1. Inspect the interior headliner. Are there any exposed edges in the headliner or gaps between the A-pillar and the weatherstrip seal? Figure 1 – Example of headliner detached with exposed edges Figure 2 – Example of gaps between the A-pillar and the weatherstrip seal https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 2/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… (1). Yes – proceed to Step 2. (2). No – this article does not apply. 2. Remove and replace the affected driver or passenger side curtain airbag. NOTE: Measure the distance between the hanger and the pin retainer in the affected side curtain airbag. (Figure 3). The distance should be between 137-143 mm. Document the measurements in the warranty claim. Figure 3 (1). Remove both A-pillar trim panels. Refer to the WSM, Section 501-05 > Interior Trim and Ornamentation > Removal and Installation. (2). Remove both B-pillar lower trim panels. Refer to the WSM, Section 501-05 > Interior Trim and Ornamentation > Removal and Installation. (3). Depower the supplemental restraint system (SRS). Refer to the WSM, Section 501-20B > Supplemental Restraint System > General Procedures. (4). Remove both B-pillar upper trim panels. Refer to the WSM, Section 501-05 Interior Trim and Ornamentation > Removal and Installation. (5). Adjust both B-pillar sliders down, pull the sliders down to the lower position and engage the B-side hooks into the pocket. (Figure 4) https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 3/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… Figure 4 (6). Pull both height adjusters down. (Figure 5) Figure 5 (7). Lower the headliner. Refer to the WSM, Section 501-05 Interior Trim > Headliner Lowering Note: Do not remove the C-Pillar trim panels. (8). Release the locking tabs of the side curtain airbag electrical connector and disconnect the side curtain airbag electrical connector. (Figure 6) Figure 6 https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 4/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… (9). Remove the side curtain airbag nuts. (Figure 7) Figure 7 • Tighten the bolts to 9 Nm. (80 lb-in) • Tighten the T50 bolt of the step (12) to 47.5 Nm. (36 lb-ft) (10). Remove the side curtain airbag pin retainer. (Figure 8) Figure 8 https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 5/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… (11). Detach the airbag hangers retainers. (Figure 9-10) Figure 9 Figure 10 https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 6/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… • Make sure that the upper tether is not twisted during installation. (12). Remove the T50 Torx bolt attach to the new side curtain airbag lower tether. (Figure 11) Figure 11 • Hand tighten the bolt during installation. (13). Detach the airbag hanger retainers. (Figure 12) Figure 12 https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 7/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… (14). Remove the side curtain airbag rear bolts. (Figure 13) Figure 13 (15). Slide the side curtain airbag rearward, disengaging the retainer to the sheet metal and remove the side curtain airbag. (Figure 14) Figure 14 https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 8/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… (16). Install a new side curtain airbag. WARNING: Avoid any damage to the harness, connectors or terminals during removal and installation of the air bag. Failure to follow this direction may cause communication issues or a system malfunction. 3. To assemble the vehicle, reverse the removal procedure of Step 2. (1). During the installation of the B-pillar upper trim, make sure the correct connection exists between the height adjuster and B-pillar upper trim. (Figure 15) Figure 15 (2). When reassembled, make sure that the B-pillar clips are correctly inserted in the T-shape slots. An audible click is heard when correctly reassembled. (Figure 16) Figure 16 https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environm… 9/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… (3). Slide the B-pillar upper trim up and down 3 times to make sure it is properly assembled. (Figure 17) Figure 17 (4). Inspect and position the front and rear door weatherstrip edges so that they overlap the top of the B-pillar upper trim panel. (Figure 18) Figure 18 https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environ… 10/11 5/15/23, 11:10 AM https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&ve… https://www.fordservicecontent.com/Ford_Content/vdirsnet/TSB/EU/~WTSB23-2136/US/EN/~UEmployee/defaul t.aspx?VIN=&version=4.0&environ… 11/11 (5). Check the seatbelt system for correct operation. Refer to WSM, Section 501-20A Seatbelt Systems > General Procedures. 4. Inspect the headliner for any exposed edges at A-pillar trim panel or gaps between the A-pillar trim panel and the weatherstrip. If no exposed edges or gaps appear, the repair is complete. If one of the conditions persist, proceed to Step 5. 5. Inspect if the headliner is detached with exposed edges in the upper section of the A-pillar. Is the headliner detached with exposed edges at driver or passenger A-pillar trim panel? (1). Yes – replace the headliner. Refer to the WSM, Section 501-05 > Interior Trim and Ornamentation > Removal and Installation > Headliner. Repair is complete. NOTE: Do not remove the C-pillar trim panels. (2). No – proceed to Step 6. 6. Inspect the A-pillar for a gap between the A-pillar and weatherstrip. If the gap persists, replace the A-pillar trim panel. Refer to WSM, Section 501-05 Interior Trim and Ornamentation > Removal and Installation > A-Pillar Trim Panel. © 2023 Ford Motor Company All rights reserved. NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by “do-it-yourselfers”. Do not assume that a condition described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right de this information with updates. The most recent information is available through Ford Motor Company’s on-line technical resources.
**************************************************************************************************************
**************************************************************************************************************
SEOCONTENT-END