23B26 – Telematic Control Unit Inspection – 2022 Ford F-150

NHTSA ID Number: 10240418

Manufacturer Communication Number: 23B26

Summary

Certain 2022 Model Year F-150 Vehicles Telematic Control Unit Inspection

Some of the affected vehicles may not have a Telematic Control Unit (TCU) installed on the vehicle. Customers may see a “FEATURE UNAVAILABLE” error message when trying to activate the vehicle from the FordPass app. This may result in an inoperative FordPass activation

 


July 24, 2023

Customer Satisfaction Program 23B26
Certain 2022 Model Year F-150 Vehicles
Telematic Control Unit Inspection

 

PROGRAM TERMS 

This program will be in effect through August 14, 2024. There is no mileage limit for this program.

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
F-1502022Dearborn TruckAugust 5, 2022 through September 28, 2022

US population of affected vehicles: 11. Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS PROGRAM

Some of the affected vehicles may not have a Telematic Control Unit (TCU) installed on the vehicle. Customers may see a “FEATURE UNAVAILABLE” error message when trying to activate the vehicle from the FordPass app. This may result in an inoperative FordPass activation.

 

SERVICE ACTION

Dealers may see a TCU not responding to the Network test while using the FordeBay logo Diagnosis and Repair System (FDRS) with Diagnostic Trouble Codes (DTCs) U2402:00 and U2402:92 stored in the Gateway Module (GWM), and U0198:00 stored in the Accessory Protocol Interface Module (APIM).

Dealers are to check for TCU presence per the Technical Instructions and if missing, install TCU and perform Programmable Module Installation (PMI) using the latest software level in FDRS. This service must be performed on all affected vehicles at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters are expected to be mailed the week of August 7, 2023. Dealers should repair any affected vehicles that arrive at their dealerships, whether the customer has received a letter.

 

MOBILE SERVICE REPAIR ASSESSMENT LEVEL

  • All repairs in this program have the following assessment level:

– Not Mobile Service Capable

 

SOLD VEHICLES

  • Owners of affected vehicles will be directed to dealers for repairs.
  • Immediately contact any of your affected customers whose vehicles are not on your VIN list but are identified in OASIS. Give the customer a copy of the Owner Notification Letter (when available) and schedule a service date.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title-branded and salvaged vehicles are eligible for this service action.

 

OWNER REFUNDS 

Refunds are not approved for this program.

 

RENTAL VEHICLES

Rental vehicles are not approved for this program.

 

PICK-UP AND DELIVERY- Participating Dealers

Dealers participating in the Remote Experience Program:

  • Refer to EFC12071, 2023 Remote Experience Program, Pickup & Delivery (PDL) Offset section for additional details.

 

ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)

Additional repairs identified as necessary to complete the FSA should be managed as follows:

  • For related damage and access time requirements, refer to the Warranty and Policy Manual / Section 6 – FordeBay logo & LincolneBay logo Program Policies / General Information & Special Circumstances for FSAs / Related Damage.
  • For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is required, although related damage must be on a separate repair line with the “Related Damage” radio button checked.
    • FordeBay logo vehicles – 3 years or 36,000 miles
  • For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval Request to the SSSC Web Contact Site before completing the repair.

 

PARTS REQUIREMENTS / ORDERING INFORMATION
NOTE: Do not attempt to order the TCU for this program only through the normal FordeBay logo parts ordering system or SPOP or you will receive an error message when submitting the OWS claim.

IMPORTANT: The TCU must be ordered through the FESG Order Site (aka 1878 site):

FESG Order Application (dealerconnection.com).

  • In drop-down menu select FSA number 23B26
  • Select multi-media, enter VIN number, enter TCU part number o Do not attempt to order the TCU through the SSSC o Only one order per VIN will be accepted
Part Number  Description Order Quantity
NL3Z- 14F546-LTCU

Note: Use FordeBay logo Parts Catalog to determine correct TCU part number for each VIN

 

VINs that need NL3Z- 14F546-D should order NL3Z- 14F546-L

 

VINs that need NL3Z- 14F546-W should order NL3Z- 14F546-W

 

1
NL3Z-14F546-W

Order the part below through normal order processing channels:

Part Number  Description Order Quantity
W505428-S439Bolt & Washer Assembly (3 needed, package of 4)1

 


CERTAIN 2022 MODEL YEAR F-150 VEHICLES — TELEMATICS CONTROL UNIT INSPECTION

SERVICE PROCEDURE

1. Position the seats for access to the loadspace trim panel.

  • For SuperCab/SuperCrew vehicles raise the rear seat cushion, release the rear seat backrest latch and lower the rear seat backrest. See Figure 1.
  • For Regular Cab vehicles position the front seats forward.

NOTE: Driver side shown, passenger side similar.

 

2. Remove the pin-type retainers and position the loadspace trim panel aside. See Figure 2.

NOTE: For SuperCab/SuperCrew vehicles there is one pin-type retainer, for Regular Cab vehicles there are two pin-type retainers.

NOTE: SuperCab/SuperCrew vehicle shown, Regular Cab vehicles similar.

 

3. With the loadspace trim panel positioned aside confirm the presence of the Telematics Control Unit (TCU). Is the TCU present? See Figure 3.

YES – Recall procedure is complete. Reverse the disassembly steps to reassemble the vehicle.

NO   – Proceed to Step 4.

 

4. Connect the electrical connectors, install the bolts and the new TCU See Figure 4.

  • Torque:  4.5 Nm (40 lb.in)

5. Using a diagnostic scan tool, complete the PMI process for the TCU following the on-screen instructions.

6. From the vehicle settings menu disable the 30 minute max idle option.

  • For F-150 vehicles, from the center display press the vehicle settings button and turn off the 30 minute max idle setting. See Figure 5.

 

7.  Check the vehicle’s State Of Charge Parameter Identification Data (PID) by performing the following:

  • Launch the Ford Diagnostic and Repair System (FDRS) and navigate to toolbox tab > datalogger > BCM and select BATT SOC PID.
  • Ensure that the BATT_SOC PID reads over 80%. If the PID is less than 80%, fully recharge the vehicle’s 12-volt battery using the appropriate Rotunda battery tester and charger.
  • Remove the charger from the vehicle and using FDRS, navigate to toolbox tab > BCM > Reset Battery.
  • Monitor Sensor Learned Values application. Perform the BMS reset.
  • Connect the Rotunda battery tester and charger  and set it to maintain 12.6 to 13.6 volts. Monitor the voltage real time using the indicator at the bottom right corner of FDRS to ensure that it is within this range.

NOTE: Verify that the negative cable of the charger is installed on a chassis or engine ground, and not the 12 volt battery negative terminal to prevent the battery saver mode from activating on the vehicle.

NOTE: If the diagnostic software does not load or if the vehicle cannot be identified properly, make sure there is a good internet connection and the Vehicle Communication Module (VCM) is properly connected to the Data Link Connector (DLC).

NOTE: VCM 3 is recommended for improved data download time.

8.  Log into FordeBay logo Diagnostic and Repair System (FDRS). Ensure FDRS is updated to the latest version at 34.5.1 or higher.

 

NOTE: A 32GB or larger USB flash drive is required for TCU, Gateway Module (GWM) and Accessory Protocol Interface Module (APIM/SYNC) software updates. Make sure the USB flash drive being used is formatted correctly. To see the available drives, hold down the Windows icon keyboard key and press the E keyboard key. Right click on the USB flash drive and select Properties. If File System under the General tab is not exFAT, the drive must be formatted.

  • To format the USB flash drive:
    • Right click on the USB flash drive
    • Select Format, select exFAT for the File System
    • Select Default Allocation Size for the Allocation Unit Size.
    • De-selecting Quick Format is not necessary and will result in a lengthier operation. See Figure 6.

9. Start a new FDRS session.

NOTE: Vehicle information is automatically retrieved by the diagnostic software and a Network Test is run. Vehicle identification data appears on the screen when this is complete.

10. Select Toolbox tab.

11. Select Software Updates tab to see updates available.

12. Select the module from the Module Programming Sequence section below starting at Step 17.

13. When prompted by the FDRS, connect the USB flash drive to the personal computer (PC).

14. When prompted by the FDRS, safely remove/eject the USB flash drive from the PC, turn the vehicle to Key On Engine Running (KOER), and connect the USB to the media hub to install the software update. The update starts automatically and may take 10 minutes or longer to complete.

NOTE: It may take up to 5 minutes for the vehicle to recognize the USB flash drive with software update.

 

15. For APIM, TCU, and GWM USB software updates when SYNC touchscreen prompts to restart the vehicle:

  • Turn the vehicle OFF.
  • Wait ten minutes.
  • Turn the vehicle to KOER.

 

16. Leave the USB drive inserted into the vehicle, until the vehicles infotainment display screen states programming successful.

NOTE: It may take up to 5 minutes before SYNC touchscreen displays Update Successful pop up. After 5 minutes if “Successful” pop up is not shown on SYNC touchscreen, remove the USB and select YES on the FDRS “Was the USB Update Successful” prompt (FDRS verifies if the module software update was successfully installed on the module).

NOTE: Repeat Steps 11-16 (while performing Steps 17-24) until no more software updates are available for modules covered in Steps 17-24.

IMPORTANT NOTE: Modules need to be programmed in exactly the order as listed below  (some are repeated) unless there is no update available. Module updates will vary per vehicle based on FordeBay logo Power-UP over-the-air (OTA) updates previously completed. Some modules may already be at the latest level.

 

17. Select GWM – Gateway Module (GWM) – software update.

  • See Steps 11-16.
  • Run application.
  • If no more software updates are available, move to the next module in the sequence.

18. Select TCU – Telematics Control Unit (TCU) – software update.

  • ee Steps 11-16.
  • un application.
  • f error message on SYNC display screen or no activity after 10 minutes.
  • ee TSB 22-2404 – Module Recovery.
  • etry TCU software update with same USB drive.

19. Select APIM – Accessory Protocol Interface Module (APIM/SYNC) – software update.

  • ee Steps 11-16.
  • un application.
  • ollow General Service Bulletin (GSB) 21-7088 – SYNC Programming, USB flash drive method.
  • f error message on SYNC display screen or no activity after 10 minutes.
  • ee TSB 22-2404 – Module Recovery.
  • etry APIM software update with same USB drive.

NOTE: Step 20 is a required step separate from Step 17. Please follow all steps exactly as written.

20. Select GWM – Gateway Module (GWM) – software update.

  • See Steps 11-16.
  • Run application.

21. Read the Gateway Module (GWM) Configuration Data Application.

  • Run application.

 

22. Select APIM – Accessory Protocol Interface Module (APIM)/TCU – Telematics Control Unit (TCU) software update.

  • See Steps 6-11.
  • Run application.
  • If no update is available, move to the next module in the sequence.

23. Select GWM – Gateway Module (GWM) – software update.

  • See Steps 6-11.
  • un application.
  • If no update is available, move to the next module in the sequence.

24. Select APIM – Accessory Protocol Interface Module (APIM/SYNC) – software update.

  • See Steps 6-11.
  • Run application.
  • If no update is available, proceed to the next step.

25. From the list on the RH side of the screen, select Self-Test and click RUN.

26. Click the Run Selected Tests button in the lower right.

27. Click the Clear & Retest button at the top of the screen to clear DTCs in all modules.

28. Disconnect the battery charger from the 12V battery once the programming has completed.

 

Important Information for Module Programming

NOTE: When programming a module, use the following basic checks to ensure programming completes without errors.

  • Make sure the 12V battery is fully charged before carrying out the programming steps and connect FDRS/scan tool to a power source.

NOTE: A good internet connection is necessary to identify the vehicle and to load the diagnostic software.

  • Inspect the Vehicle Communication Module II (VCM IIeBay logo)/Vehicle Communication Module III (VCM III) or the Vehicle Communication and Measurement Module (VCMM) and the cables for any damage. Make sure scan tool connections are not interrupted during  programming.
  • A hardwired connection is strongly recommended.
  • Turn off all unnecessary accessories (radio, heated/cooled seats, headlamps, interior lamps, HVAC system, etc.) and close doors.
  • Disconnect/depower any aftermarket accessories (remote start, alarm, power inverter, CB radio, etc.).
  • Follow all scan tool on-screen instructions carefully.
  • Disable FDRS/scan tool sleep mode, screensaver, hibernation modes.
  • Create all sessions key on engine off (KOEO). Starting the vehicle before creating a session will cause errors within the programming inhale process.

 

Recovering a module when programming has resulted in a blank module

a. Disconnect the VCM IIeBay logo/VCM III or the VCMM from the data link connector (DLC) and your PC.

b. After ten seconds, reconnect the VCMII/VCMIII or the VCMM to the DLC and the PC. Launch FDRS. The VCMII/VCMIII or the VCMM icon should turn green in the bottom right corner of the screen. If it     does not, troubleshoot the FDRS to VCM connection.

c. If you are using the same FDRS as the initial programming attempt, select the appropriate VIN from the Vehicle Identification menu. If you are using a different FDRS, select “Read VIN from Vehicle” and proceed through the Network Test.

d. In the Toolbox menu, navigate to the failed module and Download/Run Programmable Module Installation (PMI). Follow the on-screen prompts. When asked if the original module is installed, select “No” and continue through the installation application.

e. Once programming has completed, a screen may list additional steps required to complete the programming process. Make sure all applicable steps are followed in order.

 


Mobile Service Repair Assessment

The following assessment will be used to indicate how mobile friendly a program is.

 

Dealer Bulletin

This system may be broken down by labor operations or models. If the program has an inspection followed by a potential repair, then the assessment level will be broken down into an inspection assessment level and a repair assessment level to show the mobile friendliness of the repair on the vehicle. If the program has multiple repair options (determined by model, model year or options) then the assessment level will also be determined by the options to show the mobile friendliness of the repair on the vehicle.

 

Assessment Levels

  • Mobile Reprogramming
  • Light Mobile Service
  • Enhanced Mobile Service
  • Advanced Mobile Service
  • Wheel and Tire Mobile Service
  • Not Mobile Service Capable

 

Description of each level that is used to determine the overall assessment.

– Mobile Reprogramming

  • Module Programming or similar type services
  • Minimum tools maybe required other than an IDS/FDRS setup
  • FDRS programming that requires internet connection (wi-fi or mobile hotspot)
  • Make sure vehicle has a charge port to ensure battery voltage is maintained during flashing of the module(s)
  • Repairs not greater than 1 hour in length (including time to wait for programming) Note: The location will need a charging station or wall box to maintain the 12-volt battery.

 

– Light Mobile Service

  • Interior repair procedures that do not require seat, dash, or headliner removal
  • Under hood repairs that do not require large component removal
  • Exterior repairs that do not require large component/panel removal
  • Repairs may require standard hand tools (Access to a Technician starter kit or similar) Attachment IV

 

– Enhanced Mobile Service

  • Anytime a procedure requires work under the vehicle to have a two-person process
  • Brake Inspection and Brake Repair/Replacement
  • Limited Suspension Component replacement (no alignment)
  • Under Vehicle access for limited repairs (no large component removal)
  • Vehicle Check Up – VCU
  • Pre Delivery Inspection – PDI
  • Used Car Inspection/Presale Inspection
  • May require floor jack, jack stands, and impact tools Note: Wheel lock maybe required.

 

– Advanced Mobile Service

  • Fluid Exchange/Oil Change
  • Light Repairs
  • Brake Hydraulic Repairs

 

Wheel and Tire Mobile Service

Note: Specialized Mobile Service unit and equipment including Tire balancer and Tire Changer required.

 

– Not Mobile Service Repair Capable

  • Large component removal
  • BEV Battery Replacement
  • Requires a vehicle hoist – to complete the repair (more than inspection)
  • Required vehicle alignment
  • Requires significant vehicle disassembly
  • Repairs greater then 2-3 hours
  • Any repairs that require M-Time
  • Includes a service procedure where the vehicle owner may be distressed about the state of their vehicle

 


1 Affected Product

Vehicle

MAKEMODELYEAR
FORDeBay logoF-1502022

 


1 Associated Document

Manufacturer Communications

July 24, 2023
Customer Satisfaction Program 23B26

https://www.nhtsa.gov/recalls?nhtsaId=10240418

MC-10240418-0001.pdf 1137.919KB

 


 

Reprogramming

Service Information & Reprogramming

 

Module Reprogramming

Diagnostic Software Interface Device Complete Vehicle Diagnostics Module Programming
1996-2017
Model Year
2018-Present
Model Year
1996-2017
Model Year
2018-Present
Model Year
IDS/FDRS VCM, VCM IIeBay logo, VCMM X X X X
FJDS/FDRS Compatible J2534 Devices
(Including VCM IIeBay logo and VCMM)
  X X X

Detailed system requirements, installation, and support information for each product is located under the diagnostics tool support tab for each product.

 

Integrated Diagnostic Software (IDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with VCM I, VCM IIeBay logo, VMM and VCMM hardware devices only. The complete factory FordeBay logo Motor Company vehicle diagnostic tool that provides complete dealership level vehicle diagnostic coverage for all 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo vehicles. The IDS software includes time based access to the IDS software, software updates and calibration files.

 

FordeBay logo J2534 Diagnostic Software (FJDS) / FordeBay logo Diagnosis & Repair System (FDRS)

For use with compatible J2534 hardware devices. FJDS software provides Ford Module Programming functionality that covers 1996 to present FordeBay logo, LincolneBay logo and MercuryeBay logo module reprogramming functions, plus complete dealership level vehicle diagnostic software for all 2018 to present FordeBay logo and LincolneBay logo vehicles. The FJDS software license includes time based access to the FJDS software, software updates and calibration files.


Latest Calibration Information

Module Build Data (As-Built)

Use VIN to obtain As-Built data

www.motorcraftservice.com

 


 

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  • [J2534 Protocol Scan Tool] The J2534 Direct Access Device can be used as a factory scanning tool at no cost to you, saving you over $2,000. You can easily expand your ECU protocol capabilities for Toyota, Honda, VW, BMW, FordeBay logo, GM, Chrysler, Mercedes-Benz and more. The LAUNCH X431 PRO3 V+ ELITE Scan Tool is equipped with the newly upgraded smartlinkC V2.0. smartLinkC is a communication interface that supports the J2534 specification. It can also be used as a J2534 PassThru device to implement the J2534 protocol with a PC that has OEM diagnostic software installed.The J2534 protocol is the only way to solve problems ranging from drivability and power loss to poor fuel economy
  • [Top Hardware Configuration, Upgraded Version of V+] LAUNCH Diagnostic Scanner adopts Android 10.0 OS; CPU is 4-core processor with 2.0 GHz, which greatly improves the speed of running multi-tasks. 2.4GHz/5GHz; 6300mAh/7.6V ultra-large capacity battery; 10.1 inch Gorilla screen, sunlight readable, 8MP camera; Auto VIN; 4GB+64GB storage; 20x transfer rate to save more vehicle files and customer data; New TYPE A interface to connect expansion tools such as oscilloscopes, sensors, etc.; Supports more than 25 software languages such as EN, DE, FR, SP and JP
  • [60+ Reset 3000+ Active Test] Full Bi-Directional Scan Tool quickly detects problems and guides repairs based on the response of actuators such as air conditioning clutches, windows, doors, mirrors and more. With the touch of a finger, you can easily send command signals from the scanner to a variety of modular actuators, testing component integrity and functionality in minutes or even seconds to determine if a replacement or repair is needed. In addition, the machine enjoys 60+ special services such as oil reset, ABS brake bleed, EPB, SAS, BMS, suspension, injector reset and more, and undergoes rigorous field testing to ensure availability
  • [Unrivaled Coverage, Over 200 Vehicle Brands] LAUNCH X431 PRO3 V+ Elite Automotive Scanner is suitable for over 200 vehicle brands, including commercial vehicles and new energy vehicles. This professional car scanner supports: 1) J2534/D-PDU protocol for HD trucks; DoIP/CANFD for Land Rover/Jaguar, BMW F/G chassis, GM, etc.; 2) FCA Autoauth, covering 2018+ Chrysler/Dodge/Fiat, etc. New/old models, all covered. Includes frequently updated vehicle software and car coverage for faster support of other new models
SaleBestseller No. 6
TOPDON RLink J2534 OEM Reprogramming and Diagnostic Tool, Enhanced J2534 VCI, J2534-Pass-Thru for J2534/D-PDU/CAN-FD/DoIP, Supports 18+ Vehicle Brands, No OE Software Provided
  • [J2534 Pass-Thru Programmer] - TOPDON RLink J2534 is engineered for professional technicians, delivering OEM diagnostic and reprogramming capabilities. It supports all J2534 protocols, CAN-FD, DoIP, D-PDU. Compatible with 17 vehicle brands—such as Chrysler, FordeBay logo, GM, KIA, Hyundai, Nissan, Toyota, Honda, Subaru, Mitsubishi, MAZDA, Land Rover/Jaguar, Volvo, Volkswagen/Audi, Mercedes-Benz, and BMW. RLink J2534 can help reduce the cost of purchasing equipment from different brands.
  • [All-in-One OEM Reprogramming and Diagnostics] - When seamlessly integrated with OEM diagnostic software, this dongle enables you to perform a wide range of functions, including ECU programming and coding, DTC reading and clearing, active tests, component matching, adaptations, rewriting, guided troubleshooting, and more. This all-in-one tool eliminates the need for multiple OEM devices, significantly boosting work efficiency.
  • [Tested, Trusted, and Proven for Accuracy] - TOPDON RLink J2534 is renowned for its reliability, having successfully completed over 10,000 real-vehicle tests. The wealth of data and hands-on experience behind it ensures consistent performance and accurate results. You can trust this tool to deliver optimal performance.
  • [One-Click Installation, Continuous Updates] - The exclusive TOPDON RLink platform streamlines installation with a one-click driver setup, allowing you to quickly access OEM software for diagnostic and reprogramming tasks. With lifetime free updates, your RLink J2534 stays current without any additional cost, ensuring reliable performance for the long term. *We don't provide extra OE software.
  • [Works with Windows Compatibility and OEM Software Subscription] - The RLink J2534 supports three CAN channels - including CAN FD and CAN-CC, providing advantages in the process of rapid troubleshooting. Compatible with Windows 7, 8 and 10 (64-bit) and higher versions of the system. For full functionality, an active OEM software subscription is required for each supported vehicle brand. Please note that the dongle does not include OEM software, which must be purchased separately to access brand-specific diagnostic and reprogramming features.

 


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