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NHTSA ID Number: 10230778
Manufacturer Communication Number: TSB 23-2024
Summary
Some 2021-2023 Bronco vehicles equipped with a factory soft top roof may exhibit a headliner that is detaching from the soft top material. This may be due to the factory installation process. To correct this condition, follow the Service Procedure to reattach the headliner or replace
Model:
Ford![]() 2021-2023 Bronco |
Issue: Some 2021-2023 Bronco vehicles equipped with a factory soft top roof may exhibit a headliner that is detaching from the soft top material. This may be due to the factory installation process. To correct this condition, follow the Service Procedure to reattach the headliner or replace the soft top roof material.
Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:
- 2021-2023 Bronco
- Equipped with a factory soft top roof
- Headliner detaching from the soft top material
Parts
Service Part Number | Quantity | Description | Note |
164-R9343 | 1 | 3M™ Film Tape 9343 | Rotunda part number |
Obtain Locally | 1 | Gorilla® Heavy Duty Spray Adhesive | |
Obtain Locally | 1 | 1.5 in. Rubber J-Roller | |
Obtain Locally | As Needed | Lint-Free Towel | |
Obtain Locally | As Needed | Painter’s Tape | |
Obtain Locally | As Needed | Powder-Free Disposable Gloves |
Parts
Parts To Inspect And Replace Only If Necessary
Service Part Number | Quantity | Description | Unit of Issue |
M2DZ-7852700-BD | If Needed | Soft Top Material | 1 |
Service Procedure
1. The soft top material has 2 separate sections of headliners, refer to Figure 1 for locations. Are either of the 2 headliners completely detached from the soft top material and/or damaged, such as stretched, cut and/or warped? (Figures 1-3)
(1). Yes – replace the soft top material. Refer to Workshop Manual (WSM), Section 501-18A. Repair is complete.
(2). No – proceed to Step 2.
2. Has an attempt already been made to reattach either headliner using glue, tape, or any kind of adhesive?
(1). Yes – replace the soft top material. Refer to WSM, Section 501-18A. Repair is complete.
(2). No – proceed to Step 3.
3. With help from an assistant, remove the soft top assembly from the vehicle and place it on a large clean tarp or blanket on the ground. Refer to WSM, Section 501-18A > Removal and Installation > Soft Top Assembly.
4. With help from a 2nd person, turn the soft top assembly upside down keeping the soft top assembly on the clean tarp or blanket. Carefully open the soft top assembly so that it is in the fully open position and be sure it remains upside down. (Figure 4)
5. Use a damp, clean, lint-free cloth to wipe down the entire inside fabric of the soft top material and headliners. If needed, a vacuum can be used to assist with cleaning.
6. Reattach the applicable headliner(s) to the soft top material using the Gorilla® Heavy Duty Spray Adhesive.
(1). Perform this step on all sections of the headliner(s) that have become partially detached.
(2). Prepare the soft top material and headliner(s) for reattachment with the spray adhesive by taping off the surrounding areas with painter’s tape. Use paper and/or cardboard to add further protection. Only the inner section of the headliner (that has detached) and the mating surface of the headliner (soft top material) are sprayed with the adhesive. Make sure that adhesive overspray does not occur to the surrounding areas or components, or soft top material replacement may be required. (Figure 5)
(3). Follow the directions on the can to apply the Gorilla® Heavy Duty Spray Adhesive to the inside portions of the headliner(s) and the portions of the soft top material that it will adhere to. Wear powder-free disposable gloves during this process.
(4). Once the spray adhesive is applied to the mating surfaces, work quickly to lay the headliner(s) back into place on the soft top material, starting in the middle working outwards. Use your hands to apply outward pressure on the headliner to remove bubbles and/or creases and to be sure the headliner is in the correct/original location.
(5). Remove all protective material (tape/paper/cardboard). Proceed to Step 7.
7. Install 3M™ Film Tape 9343 over the cross-car headliner seams.
(1). Tape all 3 cross-car headliner seams regardless of if they were becoming partially detached or not. Refer to Figure 6 for cross-car headliner seam locations.
(2). Place a 50 lb. (22.6 kg) sandbag (or similar item) on each the side of the frame to weigh down the raised hinged sections of the frame. This flattens the soft top assembly for easier application. If needed, place a clean cloth underneath the sandbags to prevent the soft top assembly from getting dirty. Refer to Figure 7.
(3). Install the 1 in. (25 mm) wide film tape with half of its width on the headliner and half on the soft top material to create a permanent bond between the two surfaces. To aid in installation, create a guide for the film tape by placing pieces of painter’s tape exactly 0.5 in. (13 mm) from the headliner edge, approximately every 6 in. (150 mm) apart, across the entire length of the seam. Refer to Figure 8.
(4). Wear powder-free disposable gloves while handling the film tape. Oil from hands can reduce the tape’s adhesion if contact occurs.
(5). Cut one continuous section of film tape to a total length of at least 100 in. (2540 mm).
(6). Set the center point of the cut section of film tape on the middle of the soft top assembly. This leaves extra tape on each end of the soft top assembly. Beginning on one side, approximately 12 in. (30 cm) away from one edge of the seam, peel the tape backing in small increments as needed (do not remove the entire length of the tape backing all at once) and lightly install the tape following the 0.5 in. (13 mm) tape guidelines. Be sure that half of the tape width is on the headliner and the other half on the soft top material, creating a straight/uniform line, refer to Figures 9-10. Do not stretch the tape at any point before or during the application. Film tape is extremely pliable which allows it to have excellent adhesion to the fabric. If it is installed while being stretched, it retracts over time which causes it to lose adhesion, refer to Figure 10.
(7). When the section of film tape reaches the end of the headliner seam, continue to tape in a straight line all the way to the edge of the soft top seam. Allow the tape to stay loose during application. Cut the end of the film tape so that it ends just before the soft top material edge but do not tape past the edge, which runs perpendicular to the tape routing. Be sure that 100% of the film tape is secured and flat to the surface. Do not leave any sections of tape loose/unattached, as this causes tape to peel over time. Perform this step on the opposite edge of the section of film tape, then proceed to the next step. (Figure 11)
(8). Inspect the installed film tape for straightness, proper 50/50 adhesion to the headliner and soft top roof material across the entire length of the headliner, film tape peeling (occurs when tape is stretched during installation), and both vertical edges to ensure proper adhesion with no lift of the tape present. If any of these problems exist, perform Step 7 again with a fresh section of film tape.
(9). While wearing powder-free gloves, use hands to apply pressure across the entire length of the section of film tape.
(10). Protect the entire length of the soft top frame bow covers with painter’s tape, then use a rubber 1.5 in. J-roller to fully press the film tape into the soft top material.
(11). Perform Steps 7(3) – 7(10) on the remaining 2 headliner seams.
(12). Reinspect all 3 installed sections of film tape. Inspect for tape straightness, proper 50/50 adhesion to the headliner and soft top roof material across the entire length of the headliner, film tape peeling (occurs when tape is stretched during installation), and both vertical edges to ensure proper adhesion with no lift of the tape present. If any of these problems exist, repeat Step 7 on any failed sections using a fresh piece of tape.
8. Use a damp, clean, lint-free cloth to wipe down the entire inside section of the soft top material and headliners.
9. With help from an assistant, carefully place the soft top assembly in the fully closed position. Refer to WSM, Section 501-18A > Removal and Installation > Soft Top Assembly.
10. With help from an assistant, install the soft top assembly back onto the vehicle. Refer to WSM, Section 501-18A > Removal and Installation > Soft Top Assembly.
3 Affected Products
Vehicle
MAKE | MODEL | YEAR |
FORD![]() | BRONCO | 2021-2023 |
1 Associated Document
Manufacturer Communications
23-2024
20 January 2023
MC-10230778-0001.pdf 1740.597KB
- Product Compatibility: Amwmorv roof rack cross bars are specifically designed for the Ford
Bronco 2021-2025 4-door soft top model. Please ensure compatibility with your specific vehicle model prior to purchase, Not Fit for Bronco Hardtop,Bronco Soft Top 2 Door,Bronco Sport
- Easy Installation: The installation process is straightforward and user-friendly, requiring no drilling or cutting. The cross bars can be easily attached by securing the bolts into the designated positions meant for Bronco soft top accessories. The package comes complete with comprehensive instructions and all the necessary mounting hardware for a hassle-free setup
- 220LBS Load Capacity: With a substantial load capacity of 220LBS (100 kg), these roof rails provide ample space for the Bronco 4-door soft top to carry large and bulky items. Whether you need to transport kayaks, bicycles, luggage, or other gear, these cross bars offer the strength and stability needed for your outdoor adventures
- Multi-functional Design: The crossbars feature grooves that enhance grip and support for items such as kayaks, bicycles, and surfboards. This thoughtful design not only adds to the functionality but also complements the style of your Ford
Bronco soft top, ensuring a versatile and enjoyable driving experience
- Easy Gear Transport: Using these sturdy crossbars, you can effortlessly transport kayaks, luggage, and various gear for your Ford
Bronco. By utilizing the roof space, you free up interior room, making your outdoor travels, whether for camping, road trips, or other adventures, more comfortable and convenient
- 1.【Compatibility】The roof rack is compatible with for Ford
Bronco Soft Top 2 Door 4 Door 2021 2022 2023 2024 2025 (Note:NOT compatible with for Bronco Hard Top and Bronco Sport)
- 2.【Material】The roof luggage rack is made of high-quality aluminum,which reduces weight but increases load-bearing.Built in soft rubber pads to prevent scratches on the roof rails.Black powder coating finish,sturdy and can be used for a long time,wear-resistant,and not easy to rust,paint peeling,or scratches.
- 3.【Multifunctional】The roof rack cross bar can be used together with the roof box and roof frame,making it suitable for carrying roof bags,canoes,luggage,snowboards,skiing bicycles,bicycle racks,surfboards,etc.Increase the storage space of the vehicle,share the pressure of vehicle loading,and easily carry more travel items.
- 4.【Design】Adopting aerodynamic design,effectively reducing wind resistance,minimizing noise during high-speed driving,and creating a quiet travel experience.Perfect fit,no vibration during use.The maximum load can reach 300 pounds.
- 5.【Package and Installations】The packages include 2pcs soft top roof rack crossbars and mounting hardware.Easy to assemble and disassemble in a few minutes without drilling or cutting.Provide more storage space for your travel items.
- SUPERIOR PROTECTION- Our new made for Bronco Sunshade innovation includes a high-quality UV resistant mesh. This made for ford
bronco accessory is designed for strong protection against harmful UV rays, ensuring you and your passengers enjoy the open-air experience that we all love!
- ONE TIME STURDY INSTALL - Once installed, there's no need to remove it – crafted from durable, long-lasting material, it's designed to endure the harsh outdoor elements like sunlight, rain, and wind. You can install both the soft or hard top without removing the sunshade.
- HARD & SOFT TOP COMPATIBLE – This made for Bronco Sunshade is compatible for hard and soft tops and crafted with a precise design to perfectly fit your bronco. Equipped with a versatile zipper and hooks for an impeccable fit, highlighting Alien Sunshade's commitment to excellence and adaptability in auto sunshade solutions.
- DOESN'T FLAP IN THE WIND - our made for Ford
Bronco Sunshade stays tight with our bungees that fasten around the roll bars and is highway-speed tested. No flapping. Enjoy that amazing open-air driving experience!
- CUSTOMIZED LOOK & STYLE FOR YOUR BRONCO - your Ford
Bronco is unique! It features a stylish and eye-catching design that will enhance the look of your car's interior while keeping it cool and comfortable in hot weather.
- PERFECT FIT: Sunshade is customized for 2021 2022 2023 2024 2025 New Ford
Bronco 4 Door Full Length. Soft top and hard top are compatible. CAUTION!!! NOT FOR BRONCO 2 DOOR! NOT FOR BRONCO SPORT
- PROTECTION: For Bronco 4 Door bimini top sun shade is breathable and can keep passengers from most of the sun rays, leaves, and dust, also reduce wind noise, and protect interior equipment, which is perfect for SUMMER, DESERT, JUNGLE, MOUNTAIN, and DUNES
- LONG LASTING: For New Bronco sunshade is made of high-density beach PVC material, metal grommets, and double-sewn edges, which are anti-tear and anti-debris, anti-corrosion, durable, and long-lifetime
- WITHOUT DRILLING OR MODIFICATION: For Bronco 4 Door bikini top roof is attached to the roll cage with bungee cords and included screws, which are easy to install & remove, and also can work with soft top & hard top together. It is very suitable for your travel
- WHAT YOU GET: 1 x full-length sunshade for 2021 2022 2023 2024 2025 New Ford
Bronco 4 Door, with 20 bungee cords, with mounting accessories
- New upgrade: Our tie down straps is made of nylon webbing + A+ level hook and loop strap stitched together. It has high viscosity and sufficient toughness, which can really distinguish it from other thin straps.
- Simple design but practical: The soft top strap no longer uses the buckle, so it will no longer have the buckle falling off, rust and other conditions that affect the product's function. Without the buckle, it can even do its job better.
- Personalization: Our straps are available in a variety of colors to make your car more colorful and more personalized!
- Size: The size of the straps are 1.5"X15.7" ,designed for jeep wrangler's soft top.
- Package includes: 4PCS durable soft top tie-down straps.
- ✔ SUNLIGHT BLOCKER & UV RESISTANT: Sunshade Compatible with 2021 2022 2023 2024 2025 Ford
Bronco Accessories, bikini top can protect the driver, passengers, and the inside of the vehicle from ultraviolet sunlight, and reduce heat. like you are in the shade all time. while still letting you feel the cool wind in your face
- ✔ WIND BREAKER AND NOISE REDUCTION: Sun shade sunscreen for Bronco minimizes reduces wind and howling, isolates the fallen leaves and small rocks, and provides you with a quiet, clean, and safe driving experience
- ✔ HEAVY-DUTY CONSTRUCTION: Made of heavy-duty polyester material, double-sewn edges, and Rust-proof copper grommets design provide you extra strength protection and lasting durability from everyday wear-and-tear. The strong bungee cord keeps for Bronco bimini top taut without repeating adjustments
- ✔ EASY INSTALLATION: For Ford
bronco accessories sun shade top 4 doors just install by bungee cords. No need for any modifications. It's simple and convenient to install or remove
- ✔ WHAT YOU GET: Each set includes 1 x sunshade for 2021 2022 2023 2024 2025 Ford
Bronco 4 door and matching hardware, installation manual. If you have any questions, please don’t hesitate to let me know and we will provide satisfactory service
- 【Compatible with Ford
Bronco Soft Top 4-Door】Our soft top roof rack cross bars are specifically designed to fit perfectly on the 2021.2022.2023.2024 Ford
Bronco Soft Top 4-Door. Please ensure compatibility before making a purchase. (Note:NOT compatible with for Bronco Hard Top and Bronco Sport)
- 【Maximize Your Car's Capacity】With a weight capacity of 68 kg /150 lbs, our bronco Soft Top 4-Door roof rack cross bars allow you to effortlessly transport large items such as luggage racks, surfboards, camping gear, mountain bikes, and skis. Make your journeys smoother and more enjoyable with increased storage space.
- 【Bring You Security & Durability】bronco Soft Top 4-Door roof rack cross bars are made from 2020 Aluminum Extrusion . Aluminum is on average 30% lighter than steel. Our roof rack crossbars can withstand greater stresses than the best all-steel roof rack at 1/3rd less the weight.
- 【Multiple tie-down options】Silicone rings on both sides allow the rope to secure the goods more securely to the roof rack cross bars.The 2 top facing T-slot channels offer numerous solutions for tie-down options, you can place your cargo on it with great confidence.
- 【Non-destructive installation】Installation in the original car holes, no drilling required. The brackets that contact the bronco body are covered with cotton pads to avoid scratching the car body. The roof rack includes cross bars, mounting brackets, and hardware, and can be easily DIY installed in about 30 minutes according to the installation instructions and installation video.
- RC's Mesh Tops block 70% of the Sun's UV Rays
- Commercial Grade Black Mesh w/ Heavy Duty Webbing
- Tops are UV Resistant and can be left on all year long so you are ready to go top less.
- Easy at Home Installation and Support Provided by RC. No Special Tools Needed. Even Fits under your HardTop!
- Backed by Rough Country's Limited Lifetime Replacement Warranty.
- Convenient Roof Panel Storage: The hard Top storage bag designed for Bronco 4-door, this bag stores the roof panels above the second row of seats. Provides aconvenient solution for storing your roof panels
- Ideal for Off-Roading: When you're hitting the trails in the summer and decide to remove the hardtop, our storage bag becomes a must-have accessory. It solves the problem of finding a secure storage space, allowing you to enjoy the open-air experience without worrying about the roof panels
- Zipper Design and Oxford Fabric: Designed with a reliable zipper closure. The bag is made from durable Oxford fabric, providing long-lasting protection against dust, dirt, and other environmental elements
- Scratch-Prevention Lining: We understand the importance of preserving the pristine condition of your hardtop. Our storage bag features a soft cotton fabric lining, preventing scratches and scuffs
- Trunk Compatible Storage: Our hard top storage bag is designed for maximum convenience. It allows you to store the roof panels directly in the trunk, saving valuable space in your vehicle
- Fitment: The sunshade mesh bimini top fits Ford
Bronco 2021 2022 2023 2024 4-door hard top. (Not for soft top)
- Seamless Roof Compatibility: Our sunshade top cover is designed to seamlessly integrate without interfering with the removal or installation of your Bronco's roof. It features pre-cut installation holes and zippers that align with the roof buckles, allowing you to upgrade and install your roof without removing the sunshade
- Complete Protection: Enjoy comprehensive sun protection with this top cover. It extends to include a front leather sun visor, effectively shielding your arms from sunburn and enhancing your driving comfort during sunny days
- Simplified Installation Process: Installing the sunshade is a breeze with our simplified steps. It utilizes Hook and Loop Fastener and pre-drilled screw holes, ensuring a quick and secure installation. Enjoy a stable and reliable fit with minimal effort
- Durable Build: Built to last, our sunshade top cover features reinforced attachment points to prevent tearing. Constructed with heavy-duty materials, it provides long-lasting durability and superior protection for your Bronco
SEOCONTENT-START
TECHNICAL SERVICE BULLETIN Soft Top Roof – Headliner Detaching From Soft Top Material 23-2024 20 January 2023 Model: Ford 2021-2023 Bronco Issue: Some 2021-2023 Bronco vehicles equipped with a factory soft top roof may exhibit a headliner that is detaching from the soft top material. This may be due to the factory installation process. To correct this condition, follow the Service Procedure to reattach the headliner or replace the soft top roof material. Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria: • 2021-2023 Bronco • Equipped with a factory soft top roof • Headliner detaching from the soft top material Parts Service Part Number Quantity Description Note 164-R9343 1 3M™ Film Tape 9343 Rotunda part number Obtain Locally 1 Gorilla® Heavy Duty Spray Adhesive Obtain Locally 1 1.5 in. Rubber J-Roller Obtain Locally As Needed Lint-Free Towel Obtain Locally As Needed Painter’s Tape Obtain Locally As Needed Powder-Free Disposable Gloves Parts Parts To Inspect And Replace Only If Necessary Service Part Number Quantity Description Unit of Issue M2DZ-7852700-BD If Needed Soft Top Material 1 Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Service Part Warranty (SPW)/Special Service Part (SSP)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are not altered by a TSB. NVLW/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. Labor Times Description 2021-2023 Bronco: Reattach Or Replace The Soft Top Roof Material Following The Service Procedure (Do Not Use With Any Other Labor Operations) Operation No. MT232024 Time Actual Time Repair/Claim Coding Causal Part: 7852700 Condition Code: D4 Service Procedure 1. The soft top material has 2 separate sections of headliners, refer to Figure 1 for locations. Are either of the 2 headliners completely detached from the soft top material and/or damaged, such as stretched, cut and/or warped? (Figures 1-3) (1). Yes – replace the soft top material. Refer to Workshop Manual (WSM), Section 501-18A. Repair is complete. (2). No – proceed to Step 2. Figure 1 – View from underside of the soft top assembly. Both headliner locations shown. Figure 2 – Example of an undamaged, partially detached headliner that can be repaired Figure 3 – Example of an undamaged, partially detached headliner that can be repaired 2. Has an attempt already been made to reattach either headliner using glue, tape, or any kind of adhesive? (1). Yes – replace the soft top material. Refer to WSM, Section 501-18A. Repair is complete. (2). No – proceed to Step 3. 3. With help from an assistant, remove the soft top assembly from the vehicle and place it on a large clean tarp or blanket on the ground. Refer to WSM, Section 501-18A > Removal and Installation > Soft Top Assembly. 4. With help from a 2nd person, turn the soft top assembly upside down keeping the soft top assembly on the clean tarp or blanket. Carefully open the soft top assembly so that it is in the fully open position and be sure it remains upside down. (Figure 4) Figure 4 5. Use a damp, clean, lint-free cloth to wipe down the entire inside fabric of the soft top material and headliners. If needed, a vacuum can be used to assist with cleaning. 6. Reattach the applicable headliner(s) to the soft top material using the Gorilla® Heavy Duty Spray Adhesive. (1). Perform this step on all sections of the headliner(s) that have become partially detached. (2). Prepare the soft top material and headliner(s) for reattachment with the spray adhesive by taping off the surrounding areas with painter’s tape. Use paper and/or cardboard to add further protection. Only the inner section of the headliner (that has detached) and the mating surface of the headliner (soft top material) are sprayed with the adhesive. Make sure that adhesive overspray does not occur to the surrounding areas or components, or soft top material replacement may be required. (Figure 5) Figure 5 – Showing a properly covered area ready for spray adhesive (3). Follow the directions on the can to apply the Gorilla® Heavy Duty Spray Adhesive to the inside portions of the headliner(s) and the portions of the soft top material that it will adhere to. Wear powder-free disposable gloves during this process. (4). Once the spray adhesive is applied to the mating surfaces, work quickly to lay the headliner(s) back into place on the soft top material, starting in the middle working outwards. Use your hands to apply outward pressure on the headliner to remove bubbles and/or creases and to be sure the headliner is in the correct/original location. (5). Remove all protective material (tape/paper/cardboard). Proceed to Step 7. 7. Install 3M™ Film Tape 9343 over the cross-car headliner seams. (1). Tape all 3 cross-car headliner seams regardless of if they were becoming partially detached or not. Refer to Figure 6 for cross-car headliner seam locations. Figure 6 – Showing all 3 headliner seams that must be taped (2). Place a 50 lb. (22.6 kg) sandbag (or similar item) on each the side of the frame to weigh down the raised hinged sections of the frame. This flattens the soft top assembly for easier application. If needed, place a clean cloth underneath the sandbags to prevent the soft top assembly from getting dirty. Refer to Figure 7. Figure 7 – Sandbag shown on top of frame hinge location. Left side shown, right side similar. (3). Install the 1 in. (25 mm) wide film tape with half of its width on the headliner and half on the soft top material to create a permanent bond between the two surfaces. To aid in installation, create a guide for the film tape by placing pieces of painter’s tape exactly 0.5 in. (13 mm) from the headliner edge, approximately every 6 in. (150 mm) apart, across the entire length of the seam. Refer to Figure 8. Figure 8 (4). Wear powder-free disposable gloves while handling the film tape. Oil from hands can reduce the tape’s adhesion if contact occurs. (5). Cut one continuous section of film tape to a total length of at least 100 in. (2540 mm). (6). Set the center point of the cut section of film tape on the middle of the soft top assembly. This leaves extra tape on each end of the soft top assembly. Beginning on one side, approximately 12 in. (30 cm) away from one edge of the seam, peel the tape backing in small increments as needed (do not remove the entire length of the tape backing all at once) and lightly install the tape following the 0.5 in. (13 mm) tape guidelines. Be sure that half of the tape width is on the headliner and the other half on the soft top material, creating a straight/uniform line, refer to Figures 9-10. Do not stretch the tape at any point before or during the application. Film tape is extremely pliable which allows it to have excellent adhesion to the fabric. If it is installed while being stretched, it retracts over time which causes it to lose adhesion, refer to Figure 10. Figure 9 – Showing proper tape Installation following the taped guidelines. Figure 10 – Showing proper tape installation. Do not stretch tape and only remove backing as needed. (7). When the section of film tape reaches the end of the headliner seam, continue to tape in a straight line all the way to the edge of the soft top seam. Allow the tape to stay loose during application. Cut the end of the film tape so that it ends just before the soft top material edge but do not tape past the edge, which runs perpendicular to the tape routing. Be sure that 100% of the film tape is secured and flat to the surface. Do not leave any sections of tape loose/unattached, as this causes tape to peel over time. Perform this step on the opposite edge of the section of film tape, then proceed to the next step. (Figure 11) Figure 11 – Showing proper tape installation on the edge of the soft top material. (8). Inspect the installed film tape for straightness, proper 50/50 adhesion to the headliner and soft top roof material across the entire length of the headliner, film tape peeling (occurs when tape is stretched during installation), and both vertical edges to ensure proper adhesion with no lift of the tape present. If any of these problems exist, perform Step 7 again with a fresh section of film tape. (9). While wearing powder-free gloves, use hands to apply pressure across the entire length of the section of film tape. (10). Protect the entire length of the soft top frame bow covers with painter’s tape, then use a rubber 1.5 in. J- roller to fully press the film tape into the soft top material. (11). Perform Steps 7(3) – 7(10) on the remaining 2 headliner seams. Figure 12 – Showing a complete installation of film tape along all three cross-car headliner seams (12). Reinspect all 3 installed sections of film tape. Inspect for tape straightness, proper 50/50 adhesion to the headliner and soft top roof material across the entire length of the headliner, film tape peeling (occurs when tape is stretched during installation), and both vertical edges to ensure proper adhesion with no lift of the tape present. If any of these problems exist, repeat Step 7 on any failed sections using a fresh piece of tape. 8. Use a damp, clean, lint-free cloth to wipe down the entire inside section of the soft top material and headliners. 9. With help from an assistant, carefully place the soft top assembly in the fully closed position. Refer to WSM, Section 501-18A > Removal and Installation > Soft Top Assembly. 10. With help from an assistant, install the soft top assembly back onto the vehicle. Refer to WSM, Section 501-18A > Removal and Installation > Soft Top Assembly. © 2023 Ford Motor Company All rights reserved. NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by “do-it-yourselfers”. Do not assume that a condition described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right de this information with updates. The most recent information is available through Ford Motor Company’s on-line technical resources.
SEOCONTENT-END
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