MT88 Manual Transmission – Rotational Scraping Noise From Transmission When Cold And In Neutral, 1st And/Or 2nd Gear With Clutch Applied – 2021-2023 Ford Bronco

NHTSA ID Number: 10237783

Manufacturer Communication Number: TSB 23-2019

Summary

Some 2021-2023 Bronco vehicles equipped with a MT88 manual transmission may experience a rotational scraping noise while the transmission is in neutral, 1st or 2nd gear with the clutch pedal released and may be more noticeable in ambient temps below 10°C (50°F) and after a cold soak. This noise may diminish as the transmission warms up. This may be due to the 5th and 6th gear synchronizer rings. To correct the condition, follow the Service Procedure to replace the 5th and 6th gear synchronizer rings.

 


This bulletin supersedes 22-2371.

Model:

FordeBay logo

2021-2023 Bronco

Transmission/Transaxle: MT88

 

Summary

This article supersedes TSB 22-2371 to update the vehicle model years effected.

Issue: Some 2021-2023 Bronco vehicles equipped with a MT88 manual transmission may experience a rotational scraping noise while the transmission is in neutral, 1st or 2nd gear with the clutch pedal released and may be more noticeable in ambient temps below 10°C (50°F) and after a cold soak. This noise may diminish as the transmission warms up. This may be due to the 5th and 6th gear synchronizer rings. To correct the condition, follow the Service Procedure to replace the 5th and 6th gear synchronizer rings.

Action: Follow the Service Procedure to correct the condition if the vehicle meets the following criteria:

  • 2021-2023 Bronco
  • Equipped with MT88 manual transmission
  • Rotational scraping noise from the transmission in neutral, 1st and/or 2nd gear and clutch pedal released may be more noticeable in ambient temps below 10°C (50°F) and after a cold soak
  • Noise may diminish as the transmission warms up

 

Parts

Service Part NumberQuantityDescriptionUnit of IssuePiece Quantity
W520103-S442eBay logo1Exhaust Flange Nuts42
MB3Z-9450-BeBay logo1Exhaust Flange Gasket11
W713314-S4391Hanger Bracket Bolts42
W500121-S439eBay logo3Transfer Case To Transmission Bolts49
LB3Z-4B496-AeBay logo8Rear Driveshaft Bolts And Retaining Straps18
JB3Z-4B496-BeBay logo6Front Driveshaft Bolts And Retaining Straps16
W710624-S300eBay logo1Crawler/Reverse Gear Synchronizer Roll Pin41
MU7Z-7W441-AeBay logo1Gate Pin11
MU7Z-7107-D25th And 6th Gear Synchronizer Rings12
BR3Z-7064-AeBay logo1Input Shaft Circlip11
MU7Z-7048-AeBay logo1Input Shaft Seal11
MU7Z-7P497-AeBay logo1Counter Shaft Bore Plug11
BR3Z-7052-AeBay logo1Output Shaft Seal11
MU7Z-3K050-AeBay logo2Circlip12
MU7Z-3K050-BeBay logo1Circlip11
MU7Z-3K050-CeBay logo1Circlip11
W520214-S440
Ford W520-214S440, Suspension Stabilizer Bar Link Nut
  • Genuine FordeBay logo part that fits your specific vehicle
  • Suspension Stabilizer Bar Bracket Nut
  • Part Number: W520214S440
  • Manufactured to meet specifications for fit, form, and function
1Stabilizer Bar Nuts22
W721041-S439eBay logo1Stabilizer Bar Studs42
W721449-S439eBay logo1Stabilizer Bar Bolts42
TA-357
SEALANT - SILICONE
  • High Performance Applications
  • 5 oz. Tube
  • Sold Individually
As NeededMotorcraft® High Performance Engine RTV Silicone
XT-11-QDC
Ford Genuine Ford Fluid XT-11-QDC Dual Clutch Transmission Fluid - 1 Quart
  • Specifically formulated for use in the DPS6 power shift twin dry-clutch transmission
  • Manufactured with synthetic base oils and performance additives providing improved shifting at all ambient temperatures
  • Use only in transmissions requiring a fluid meeting WSS-M2C200-D2
  • Also used to operate the transmission's shift mechanisms
  • Protects against wear and corrosion, while low viscosity improves fuel economy
As NeededMotorcraft® Dual Clutch Transmission Fluid
ZC-30-AeBay logo
Genuine Ford Fluid ZC-30 Silicone Gasket Remover - 12 oz.
38 Reviews
Genuine Ford Fluid ZC-30 Silicone Gasket Remover - 12 oz.
  • Specifically formulated to soften cured RTV and residue left from multi-layer steel gaskets
  • Allows removal of gasket residue with a plastic or wood scraper
  • Safe for aluminum and cast iron gasket surfaces
  • Assures a safe cleaning process without risk of damaging the sealing surface
  • Eliminates the need for metal tools or abrasives for removing gasket residue
As NeededMotorcraft® Gasket Remover
ZC-31-B
Motorcraft - Towelette-Metal C (ZC31B)
  • Leading Manufacturer Of High-Quality Products
  • International Renown For Our Diverse Range Of Award-Winning Products
  • Fully Equipped With State-Of-The-Art Technology
  • All Products Have Been Designed With The Professional In Mind
  • Constantly Modernizing Our Powerful Devices To Meet The Demands Of The Modern User
As NeededMotorcraft® Metal Surface Prep Wipes
ZC-20eBay logoAs NeededMotorcraft® Engine Shampoo and Degreaser
PM-4-A
As NeededMotorcraft® Metal Brake Parts Cleaner (Compliant With Low Volatile Organic Compound Requirements As Required In Some USA States)
PM-4-B
Motorcraft #PM4B Brake Cleaner (PM4B)
  • Genuine Motorcraft part that fits your specific vehicle
  • Brake Cleaner
  • Part Number: PM4B
  • Manufactured to meet specifications for fit, form, and function
As NeededMotorcraft® Metal Brake Parts Cleaner (Not Compliant With Volatile Organic Compound Requirements)
PM-20
Ford Genuine Ford Fluid PM-20 DOT-4 LV High Performance Motor Vehicle Brake Fluid - 16 oz.
  • New low viscosity formulation, faster response at lower temperatures
  • Recommended for new ABS brake systems with stability control
  • Check brake fluid reservoir cap or master cylinder reservoir, owner guide and/or workshop manual for proper brake fluid usage
  • Required for certain vehicles beginning in 2012-2013 model years
  • Meets FMVSS DOT-4 and ISO4925 Class-6 standards
As NeededMotorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid
Obtain LocallyAs NeededPlastic Scraper / Plastic Razer Blades
Obtain LocallyAs NeededNylon Bristle Brush
Obtain LocallyAs NeededLint Free Towel
Obtain LocallyAs NeededIsopropyl Alcohol (Minimum 90%)
Obtain LocallyAs NeededLarge Zip Ties

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

 

Service Procedure

NOTE: New 5th and 6th gear synchronizer rings are now available with an improved design to correct the rotational scraping noise. Upon receiving the synchronizer rings, check for engineering part number MU7R-7101-GA or later which will be stamped on the rings.

1. Remove the transmission from the vehicle, Refer to Workshop Manual (WSM), Section 308-03.

2. Disassemble the sub-assemblies to gain access to the 5th and 6th gear synchronizer rings. Refer to WSM, Section 308-03.

3. Replace the 5th and 6th gear synchronizer rings.

4. Assemble the transmission. Refer to WSM, Section 308-03.

(1). The reverse/crawl gear synchronizer assembly must be assembled on the transmission. Refer to Figures 1-2 for an exploded view of the reverse/crawl gear synchronizer assembly.

Figure 1

 

Figure 2

 

5. Install the transmission. Refer to WSM, Section 308-03.

 


3 Affected Products

Vehicle

MAKEMODELYEAR
FORDeBay logoBRONCO2021-2023

 


1 Associated Document

Manufacturer Communications

23-2019
08 June 2023

MC-10237783-0001.pdf 340.966KB

 


NHTSA ID Number: 10228746

Manufacturer Communication Number: TSB 22-2371

Summary

Some 2021-2022 Bronco vehicles equipped with a MT88 manual transmission may experience a rotational scraping noise in ambient temps below 10C (50F) and after a cold soak with the transmission in neutral, 1st and/or 2nd gear and clutch engaged. The noise may go away as the transmission warms up. This may be due to the 5th and 6th gear synchronizer rings. To correct the condition, follow the Service Procedure to replace the 5th and 6th gear synchronizer rings.

1 Associated Document

Manufacturer Communications

22-2371
13 December 2022

MC-10228746-0001.pdf 327.729KB

 


 

SaleBestseller No. 1
Valvoline Synchromesh Manual Transmission Fluid 1 Quart
  • Meets the demands of manual synchro transmissions and manual transaxles
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  • Recommended for GM Part Numbers 12345349 and 12345577; Chrysler Part Number 4874464; and top up applications in GM Part Number 12377916. It also meets API GL-4 and is recommended for use where Mopar C Series PN 68092630AA is called for.
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Honda Fluid 08798-9031 Manual Transmission Fluid - 1 Quart
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Red Line 50304 MT-90 75W-90 GL-4 Manual Transmission and Transaxle Lubricant (MTL) - 1 Quart (2 Pack)
  • HIGH PERFORMANCE - gear protection and longer synchro life. Recommended for GL-1, GL-3, and GL-4 applications
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  • REQUIREMENTS - gear oil viscosity of 75W; 80W; SAE 40 10W40 and 15W40 motor oil
  • POPULAR GEAR OIL FOR - GL-1, GL-3 and GL-4 applications, as well as where most special synchromesh fluids are specified. Safe for brass synchros, as it lacks the reactive sulfurs found in most GL-5 oils that cause damage
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Genuine Acura Honda Manual Trans Fluid 1 Quart Container 08798 9031
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