NHTSA ID Number: 10205027
Manufacturer Communication Number: TSB160062
Summary
Inaccurate fuel gauge or distance to empty indication – built on or before 01/21/2015
FORD
:
2012-2015 Focus
This article supersedes TSB 15-0034 to add a production fix date, update the vehicle model years and Parts List.
ISSUE
Some 2012-2015 Focus vehicles may exhibit inaccurate fuel gauge indication and/or inaccurate distance to empty. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
- Does the customer report inaccurate fuel gauge indication and/or inaccurate distance to empty or does the vehicle exhibit one or more of the following DTCs: P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196?
- Yes – proceed to Step 2.
- No – this article does not apply. Refer to Powertrain Control / Emissions Diagnosis Manual or Workshop Manual (WSM) for normal diagnosis.
- Replace the evaporative emission canister purge valve. Refer to WSM, Section 303-13.
- Inspect the evaporative emission canister for liquid fuel contamination.
- Is liquid fuel present?
- No – proceed to Step 5.
- Yes – replace the evaporative emission canister. Use low pressure compressed air to clear fuel from vapor lines from tank to engine. Refer to WSM, Section 303-13.
- Is the bottom of the fuel tank deformed more than 25 mm (1 in) upward? (Figures 1 and 2)
- No – repair is complete.
- Yes – replace the fuel tank and fuel pump module. Refer to WSM, Section 310- 01.
Figure 1 – 15-0034
Figure 2 – 15-0034
| PART NAME | PART NUMBER |
| Evaporative Emissions Purge Valve – 2.0L GDI | BV6Z-9D289-B
Ford Genuine BV6Z-9D289-B/ BV6Z-9D289-R Vapor Canister Purge Solenoid, 1 Pack , Black
|
| Evaporative Emissions Purge Valve – 1.0L GTDI | F1FZ-9D289-B |
| Evaporative Emissions Purge Valve – 2.0L GTDI – ST | BV6Z-9D289-E
Ford Genuine Parts Tube Asy - Fuel Vapour Separat (BV6Z-9D289-E)
|
| Evaporative Emissions Canister – 49 State/Non Green State Emissions | AS4Z-9D653-F
Ford AS4Z-9D653-F Genuine Cannister - Fuel Vapour Store
|
| Evaporative Emissions Canister – PZEV 50 State | BV6Z-9D653-D
Ford BV6Z-9D653-D Genuine Cannister - Fuel Vapour Store
|
| Fuel Pump Module – 2.0L GDI Flex Fuel (E85) | BV6Z-9H307-T |
| Fuel Pump Module – 2.0L GDI Non Flex Fuel/1.0L GTDI | BV6Z-9H307-U |
| Fuel Pump Module – 2.0L GTDI – ST | BV6Z-9H307-V |
| Gasket – Fuel Pump Module | 4L3Z-9276-AA
Ford Gasket
|
| Nut – Fuel Pump Module Cover (3 Req) | W520101-S439 |
| Fuel Tank – All | BV6Z-9002-E |
4 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| FORD | FOCUS | 2012-2015 |
1 Associated Document
Manufacturer Communications
TSB 16-0062
NHTSA ID Number: 10183763
Manufacturer Communication Number: 16-0062
Summary
Some 2012-2015 Focus vehicles may exhibit inaccurate fuel gauge indication and/or inaccurate distance to empty. The vehicle may also exhibit an illuminated malfunction indicator lamp (MIL) with diagnostic trouble codes (DTCs) P0420, P1450, P0443, P0452, P0456, P0460 and/or P2196.
1 Associated Document
Manufacturer Communications
TSB 16-0062
- Restores fuel economy
- Stabilizes ethanol
- Maximizes horsepower
- Improves responsiveness
- For use in both gasoline and diesel engines
- DESIGNED TO EXCEED EXPECTATIONS: Red Line complete SI-1 fuel system cleaner is a premium fuel additive, providing an effective fuel treatment solution to clean and prevent corrosion in fuel systems.
- PERFORM AND PROTECT: Fuel additive cleans injectors, carburetors, valve and combustion chamber deposits with a powerful, concentrated blend of high-temp and low-temp detergents
- EFFICIENT FUEL BURN: A gas treatment that enhances gasoline stability, while reducing the build up of gum and varnish formation, leading to smoother operation and increased power output.
- EASY TO USE: Use one bottle of Redline Fuel System Cleaner per tank for most effective treatment, additive cleans nearly 100% efficiency in one treatment
- ENAHNCED ENGINE EFFCIENCY: Experience improved fuel economy and engine performance with Red Line 60103 SI-1 Complete Fuel System Cleaner, as it effectively removes deposits, for enhanced exhaust system function
- DESIGNED TO EXCEED EXPECTATIONS: Red Line complete SI-1 fuel system cleaner treatment for cleaning and preventing corrosion in fuel systems
- PERFORM AND PROTECT: Fuel additive cleans injectors, carburetors, valve and combustion chamber deposits with a powerful, concentrated blend of high-temp and low-temp detergents
- EFFICIENT FUEL BURN: Gas treatment that enhances gasoline stability, while reducing the build up of gum and varnish formation
- EASY TO USE: Use one bottle per tank for most effective treatment, additive cleans nearly 100% efficiency in one treatment
- 15 Ounce (2 Pack)
- For best performance, follow the manufacturer's recommendations in your vehicle owner’s manual.
- Cleans, restores, protects the entire fuel system (fuel injectors, carburetors, intake valves and combustion chambers)
- Restores: lost power, acceleration, lost fuel economy, and operation of the fuel gauge sensor
- Reduces: rough idle, engine surge, hesitation, and spark plus fouling
- Improves: cold start performance, and fuel stability for up to one year
- Specially formulated to remove carbon deposits from engines with over 75,000 miles
- Cleans fuel injectors, intake valves, and ports to restore performance and fuel economy
- Prevents future carbon build-up and reduces emissions
- Oxygen sensor safe and safe for use in turbocharged and supercharged vehicles
- Will not void OEM/manufacturer's warranty
SEOCONTENT-START
INACCURATE FUEL GAUGE OR DISTANCE TO EMPTY INDICATION – BUILT ON OR BEFORE 1/21/2015
OPERATIONDESCRIPTIONTIME 160062A 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 0.9 Hr. 160062B 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Evaporative Emissions Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 1.1 Hrs. 160062C 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.3 Hrs. 160062D 2012-2015 Focus 4 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Evaporative Emissions Canister And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.6 Hrs. 160062E 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 0.9 Hr. 160062F 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Evaporative Emissions Canister, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 1.6 Hrs. 160062G 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.4 Hrs. 160062H 2012-2015 Focus 5 Door: Check DTCs, Replace The Evaporative Emissions Canister Purge Valve, Evaporative Emissions Canister And The Fuel Tank, Includes Time To Inspect Canister For Fuel And Fuel Tank For Signs Of Being Deformed. (Do Not Use With Any Other Labor Operation) 2.9 Hrs. WARRANTY STATUS Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage. Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. DEALER CODING BASIC PART NO. CONDITION CODE 9D289 42
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SEOCONTENT-END
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