Customer Satisfaction Program 20M06 – Diesel Particulate Filter Warranty Extension with Diagnostic Trouble Code P2002 – 2015-2016 Ford Super Duty & 2016-2019 Medium Duty

NHTSA ID Number: 10202716

Manufacturer Communication Number: 20M06-S2

Summary

Certain 2015 through 2016 Model Year Super Duty and 2016 through 2019 Medium Duty with 6.7L Diesel Engine; Diesel Particulate Filter Warranty Extension with Diagnostic Trouble Code P2002 REASON FOR THIS SUPPLEMENT Claim Preparation and Submission: Updated Customer Concern Code. Owner Notification Mailing Schedule: Owner Mailing date revised.

 


2019 Ford F-550
2019 Ford F-550

 


20 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoF-250 SD2015-2019
FORDeBay logoF-350 SD2015-2019
FORDeBay logoF-450 SD2015-2019
FORDeBay logoF-550 SD2015-2019

 


PROGRAM TERMS

This program extends the warranty coverage of the diesel particulate filter (DPF) when a diagnostic trouble code P2002 is present in the powertrain control module (PCM). Repairs associated with DTC’s other than P2002 and/or DPF plugged due to failure to perform DPF regeneration are not included in this program.

  • Super Duty’s up through 14,000 pounds Gross Vehicle Weight Rating (GVWR): 11 years of service or 120,000 miles from the warranty start date of the vehicle, whichever occurs first.
  • Super Duty’s over 14,000 pounds Gross Vehicle Weight Rating (GVWR): 10 years of service or 110,000 miles from the warranty start date of the vehicle, whichever occurs first.
  • Medium Duty’s: 10 years of service or 185,000 miles from the warranty start date of the vehicle, whichever occurs first.

This program DOES NOT apply to vehicles that qualify for repairs under the New Vehicle Limited Warranty. Repairs for vehicles covered by New Vehicle Limited Warranty should be claimed using applicable Labor Operation Codes for the Workshop Manual procedure. Additionally, this program may be used multiple times as long as the vehicle is within time and mileage limits of the program. Once the program has expired, SPW and ESP may be eligible.

If a vehicle has already exceeded either the time or mileage limits, this extended warranty coverage will last through March 31, 2022.

Coverage is automatically transferred to subsequent owners.

 

VEHICLES COVERED BY THIS PROGRAM

VehicleModel YearAssembly PlantBuild Dates
Super Duty2015-2016KentuckySeptember 17, 2013 through July 3, 2016
Medium Duty2016-2019OhioApril 15, 2015 through December 18, 2019

 

REASON FOR PROVIDING EXTENDED WARRANTY COVERAGE

In some of the affected vehicles that have extended idle times, the DPF may develop a crack due to overheating. A crack in the DPF can cause an increase in particulate matter emissions. The vehicle will also set a P2002 DTC in the PCM.

 

SERVICE ACTION

If an affected vehicle exhibits a P2002, dealers are to replace the Diesel Particulate Filter per technical instructions. This service must be performed at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner Letters are expected to be mailed the week of October 25, 2021. Dealers should repair any affected vehicles that experience failed DPF with a P2002 DTC, whether or not the customer has received a letter.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Part NumberDescription (For Super Duty Vehicles) Order QuantityClaim Quantity
FC3Z-5H270-DDiesel Particulate Filter11
W718005-S900eBay logoExhaust Downpipe to Catalyst Bolts (2 req, 2 in pkg)12
W705443-S900
Ford Motor Co. Genuine Exhaust Nut - W705443S900
  • Item Package Dimension: 4.13L x 2.71W x 0.31H inches
  • Item Package Weight - 0.0330693393 Pounds
  • Item Package Quantity - 1
  • Product Type - NUTS

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

Exhaust Downpipe to Catalyst Nuts (2 req, 4 in pkg)12
W520113-S441eBay logoIntermediate Pipe Nuts (3 req, 1 in pkg)33
BC3Z-5E241-AeBay logoCatalyst Gasket to Intermediate Pipe (1 req, 1 in pkg)11

 

Part NumberDescription (For Medium Duty Vehicles) Order QuantityClaim Quantity
FC4Z-5H221-ADiesel Particulate Filter11
FC4Z-5E241-AGasket (2 req, 1 in pkg)22
W705443-S900
Ford Motor Co. Genuine Exhaust Nut - W705443S900
  • Item Package Dimension: 4.13L x 2.71W x 0.31H inches
  • Item Package Weight - 0.0330693393 Pounds
  • Item Package Quantity - 1
  • Product Type - NUTS

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

Exhaust Downpipe to Catalyst Nuts (14 req, 4 in pkg)414

 


CERTAIN 2015 THROUGH 2016 MODEL YEAR SUPER DUTY AND 2016 THROUGH 2019 MEDIUM DUTY VEHICLES BUILT WITH A 6.7L DIESEL ENGINEDIESEL PARTICULATE FILTER WARRANTY EXTENSION WITH DIAGNOSTIC TROUBLE CODE P2002

 

SERVICE PROCEDURE

1. Read the Diagnostic Trouble Codes (DTCs), using Integrated Diagnostic Software (IDS).

2. Is DTC P2002 present in the Powertrain Control Module (PCM)?

• Yes, Proceed to Step 3.

• No, This program does not apply, perform normal WSM diagnostics.

3. Replace the Diesel Particulate Filter (DPF). Please follow WSM procedures in Section 309-00.

4. Check the Online Automotive Service Information System (OASIS) and enter the Vehicle Identification Number (VIN), is recall FSA 20E08 open?

• Yes – Compete FSA 20E08 prior to returning vehicle to the customer.

• No – The repair is complete.

NOTE: Make sure IDS is updated to software release 120.06 or higher.

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are under safety, compliance, or emissions recall. Unless a part is requested to be returned to FordeBay logo, all parts replaced under this FSA must be scrapped in accordance with all applicable local, state and federal environmental protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 20M06 – Supplement #2
October 22, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10202716

MC-10202716-0001.pdf 773.326KB

 


NHTSA ID Number: 10201667

Manufacturer Communication Number: 20M06-S1

Summary

Certain 2015 through 2016 Model Year Super Duty and 2016 through 2019 Medium Duty with 6.7L Diesel Engine Diesel Particulate Filter Warranty Extension with Diagnostic Trouble Code P2002

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 20M06 – Supplement #1
September 17, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10201667

MC-10201667-0001.pdf 147.236KB

 


NHTSA ID Number: 10187825

Manufacturer Communication Number: 20M06

Summary

This program extends the warranty coverage of the diesel particulate filter (DPF) when a diagnostic trouble code P2002 is present in the powertrain control module (PCM). Repairs associated with DTCs other than P2002 and/or DPF plugged due to failure to perform DPF regeneration are not included in this program.

– Super Duty’s up through 14,000 pounds Gross Vehicle Weight Rating (GVWR): 11 years of service or 120,000 miles from the warranty start date of the vehicle, whichever occurs first.

– Super Duty’s over 14,000 pounds Gross Vehicle Weight Rating (GVWR): 10 years of service or 110,000 miles from the warranty start date of the vehicle, whichever occurs first.

– Medium Duty’s: 10 years of service or 185,000 miles from the warranty start date of the vehicle, whichever occurs first.

 

1 Associated Document

Manufacturer Communications

Customer Satisfaction Program 20M06
February 11, 2021

https://www.nhtsa.gov/recalls?nhtsaId=10187825

MC-10187825-0001.pdf 234.307KB

 


 

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