21E013 Ford Frontal Air Bag Inflator May Explode

February 16, 2021 NHTSA CAMPAIGN NUMBER: 21E013000

Frontal Air Bag Inflator May Explode

In the event of a crash necessitating deployment of the frontal air bag, an inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

 

NHTSA Campaign Number: 21E013

Manufacturer FordeBay logo Motor Company

Components AIR BAGS

Potential Number of Units Affected 249

 

Summary

FordeBay logo Motor Company (FordeBay logo) is recalling certain air bag inflator and/or module replacement service parts that may have been used as part of a collision repair. The parts include certain driver-side air bag inflators and/or modules, designed to fit 2005-2014 FordeBay logo MustangeBay logo and MustangeBay logo GT500. It also includes certain passenger-side air bag inflators and/or modules designed to fit 2005-2014 FordeBay logo MustangeBay logo, 2010-2012 LincolneBay logo MKZ, 2010-2012 FordeBay logo Fusion, 2010-2011 MercuryeBay logo Milan, 2007-2011 FordeBay logo Ranger, and 2007-2010 LincolneBay logo MKX vehicles. Please see FordeBay logo’s recall report for the specific part numbers. These parts may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

 

Remedy

FordeBay logo will notify dealers that purchased the affected parts, and dealers will provide replacement parts to purchasers, free of charge. The recall began March 18, 2021. Owners may contact FordeBay logo customer service at 1-866-436-7332. FordeBay logo’s number for this recall is 21S05.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check if your Vehicle has a Recall

 


IMPORTANT SAFETY RECALL NOTICE

 

February 2021

Safety Recall Notice 21S05 / NHTSA Recall 21E013

 

FordeBay logo Motor Company has determined that a defect which relates to motor vehicle safety may exist in certain replacement frontal airbag modules that were sold as service replacement parts between May 2016 and March 2019. Affected part numbers and potential vehicle applications are listed on the following page.

 

What is the risk?

Certain service replacement frontal airbag modules sold at this dealership between March 2016 and March 2019 may contain a defective airbag inflator. Defective airbag inflators may explode in a crash that causes deployment of the airbags. If an inflator explodes, sharp metal fragments could strike vehicle occupants, causing serious injury or death.

 

What should you do?  

If you purchased an affected airbag module or believe that an affected airbag module may have been installed in your vehicle, please contact your local FordeBay logo dealer without delay and request a service date for Recall 21S05.

FordeBay logo Motor Company has authorized your dealer to inspect and replace the frontal airbag modules if necessary, free of charge (parts and labor).

If you do not already have a servicing dealer, you can access owner.fordeBay logo.com for dealer addresses, maps, and driving instructions.   

FordeBay logo Motor Company wants you to have this safety recall completed on your vehicle. The vehicle owner is responsible for making arrangements to have the work completed.

 

If you have questions or concerns, please contact our FordeBay logo Customer Relationship Center at 1866-436-7332 and one of our representatives will be happy to assist you. If you wish to contact us through the Internet, our address is: owner.fordeBay logo.com.

 

If you are still having difficulty getting your vehicle repaired in a reasonable time or without charge, you may write the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave. S.E., Washington, D.C. 20590 or call the toll free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153) or go to www.safercar.gov.

 

Thank you for your attention to this important matter.

 

FordeBay logo Motor Company
FordeBay logo Customer Service Division
P. O. Box 1904
Dearborn, Michigan 48121

 

Post until September 30, 2021

 

Engineering Part Number Service Part Number Vehicle Application
4L54 10043B13 AN3JA64L5Z-10043B13-AAA2004-2006 Ranger
6L54 10044A74 BB32N46L5Z-10044A74-BB2004-2006 Ranger
6L54 10044A74 BB33TC6L5Z-10044A74-BC2004-2006 Ranger
9A13 78044A74 AB7A1Z-78044A74-A2007-2010 MKX
8L54 10044A74 AA32N47L5Z-10044A74-AB2007-2011 Ranger
7R3V 63043B13 AB35B87R3Z-63043B13-AA2005-2014 MustangeBay logo
8R3V 63044A74 AASMGN7R3Z-63044A74-AA2005-2009 MustangeBay logo
8R33 63043B13 AA35B88R3Z-63043B13-AA2005-2014 MustangeBay logo
8R33 63043B13 AB35B88R3Z-63043B13-AB2005-2014 MustangeBay logo
8R33 63043B13 BBSMIN8R3Z-63043B13-BB2005-2014 MustangeBay logo
8R33 63044A74 AA3ZU88R3Z-63044A74-AA2005-2009 MustangeBay logo
8R33 63044A74 BASMEN8R3Z-63044A74-BA2005-2009 MustangeBay logo
AE53 54044A74 AHAE5Z-54044A74-A2010-2012 Fusion and 2010-2011 Milan
AH63 54044A74 AHAH6Z-54044A74-A2010-2012 MKZ
BR33 63044A74 DA3AM6AR3Z-63044A74-AA2010-2014 MustangeBay logo
CR33 63044A74 BASMKTAR3Z-63044A74-BA2010-2014 MustangeBay logo
CR33 63044A74 CASMKUAR3Z-63044A74-CA2010-2014 MustangeBay logo
CR3V 63044A74 ABSMKVAR3Z-63044A74-DA2010-2014 MustangeBay logo
CR3J 63044A74 CASMLSBR3Z-63044A74-AA2010-2014 MustangeBay logo
CR33 63043B13 AB35B8CR3Z-63043B13-AA2005-2014 MustangeBay logo
DR3V 63043B13 AC35B8DR3Z-63043B13-AB2005-2014 MustangeBay logo
DR3V 63044A74 ABSMN3DR3Z-63044A74-AA2010-2014 MustangeBay logo

 


* * * IMPORTANT SAFETY RECALL * * *

 

March 2021

Safety Recall Notice 21S05 / NHTSA Recall 21E013

 

Mr. John Sample
123 Main Street
Anywhere, USA 12345

 

This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.

FordeBay logo Motor Company has determined that a defect which relates to motor vehicle safety may exist in one or more service replacement parts purchased and sold or installed by your dealership.

 

What is the issue?

Certain service replacement frontal airbag modules sold between May 2016 and March 2019 may contain a defective airbag inflator.

According to FordeBay logo Motor Company records, your dealership purchased, and may have installed or sold over-the-counter, one of the suspect part numbers shown in the Recall Notice attached to this letter.

FordeBay logo does not have vehicle traceability for these affected service parts, and as such, your dealership principal is the owner of record. A separate letter has been sent notifying your dealership principal.

What is the risk?

Defective airbag inflators may explode in a crash that causes deployment of the airbags. If an inflator explodes, sharp metal fragments could strike vehicle occupants, causing serious injury or death.

 

What should you do?

Please have your parts, service, and collision repair (if applicable) departments complete the following:

  • Review customer-pay invoices, wholesale part sales, and over-the-counter part sales to determine if you have sold or installed any of the affected airbag modules listed in the attached Recall Notice.
  • Contact any customers or third-party repair facilities (body shops, etc.) that purchased affected parts and arrange to inspect potentially affected vehicles.
  • If you suspect that a vehicle is affected, contact the Special Service Support Center (SSSC) via the web contact site, using the Non-Involved Vehicle contact type, to request adding the vehicle to recall 21S05 prior to performing any service action.
  • Post the attached Recall Notice in an area that is visible to parts department customers to inform them of this recall.
  • Check for any affected service parts in your current inventory and return them immediately following the normal part return process.

 

Thank you for your attention to this important matter.

 

FordeBay logo Customer Service Division

 

Attachment: Recall Notice

 


July, 2021

* * * IMPORTANT SAFETY RECALL REMINDER * * *

According to our records, your 2010 MKZ has not had necessary safety recall repairs made. We urge you to have the free repair performed at your local dealership as soon as possible.

 

Recall Number and Description:

21S05 – AIRBAG MODULE INSPECTION AND REPLACEMENT

 

What is the issue?

Our records indicate that a FordeBay logo safety recall was previously completed on your vehicle to replace the driver and passenger airbags in December 2018. There is no issue with the airbags used in the recall repair. However, if after the recall was completed, the driver or passenger airbag was subsequently replaced during a collision or service repair, the airbags may contain a defective airbag inflator.

If you have questions or concerns, please contact our FordeBay logo Customer Relationship Center at 1-866-436-7332. If you wish to contact us through the Internet, our address is: owner.lincolneBay logo.com. Thank you for your attention to this very important matter.


Julio de, 2021

* * * RECORDATORIO IMPORTANTE PROGRAMA DE SEGURIDAD * * *

SegURnuestros registros, no se realizaron en sur 2010 MKZ las reparaciones necesariascorrespondientesa la campaña de seguridad. Le solicitamos que realice esta reparación gratuita en su distribuidorlocallo antesposible.

 

Número y descripción de la campaña:

21S05 – INSPECCIÓN Y REEMPLAZO DEL MÓDULO DE LA BOLSA DE AIRE 

 

¿Cuál es el problema?

En nuestros registros aparece que en su vehículo se realizó una campaña de seguridad de FordeBay logo, en la cual se reemplazaron las bolsas de aire del conductor y del pasajero en diciembre de 2018. Las bolsas de aire utilizadas en la reparación de la campaña no presentan problemas. Sin embargo, si luego de realizada la campaña, la bolsa de aire del conductor o del pasajero se reemplazó posteriormente durante una reparación de servicio o por colisión, esta podría contener un inflador de bolsa de aire defectuoso.

Si tiene dudas o preguntas, comuníquese con nuestro Centro de Relación con Clientes FordeBay logo al 1-866-436-7332. Si desea ponerse en contacto con nosotros a través de Internet, nuestra dirección es: owner.lincolneBay logo.com. Gracias por su atenciic en este asunto sumamente importante.

 


Safety Recall 21S05 Certain 2005-2014 Mustang, 2005-2006 Ford GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge and MKX Vehicles Airbag Module Inspection and Replacement

 

Safety Recall 21S05 Certain 2005-2014 Mustang, 2005-2006 Ford GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge and MKX Vehicles Airbag Module Inspection and Replacement

 


FORD MOTOR COMPANY ISSUES TWO SAFETY RECALLS IN NORTH AMERICA

FEB 18, 2021 | DEARBORN, MICH.

 

DEARBORN, Mich., Feb. 18, 2021 – FordeBay logo Motor Company is issuing two safety recalls in North America.
Safety recall for select vehicles that may have had obsolete Takata service parts installed in collision and theft repairs after the Takata recall was completed
FordeBay logo identified that certain Takata airbag modules were not purged from service stock after the parts for the permanent service fix became available. Following extensive investigation and tracing, FordeBay logo could not account for some of the obsolete Takata service parts, indicating they may have been installed on vehicles as part of collision or theft repairs.

FordeBay logo is not aware of any reports of accident or injury related to this issue. This recall involves two distinct vehicle populations:

 

Population 1

  • FordeBay logo used dealer records to identify 1,117 vehicles with collision repairs that may have been done with an obsolete service part after the Takata recall was completed. This involves 1,067 vehicles in the U.S. and federal territories, 49 in Canada and one in Mexico.
  • The group comprises certain 2004-11 FordeBay logo Ranger, 2005-14 FordeBay logo MustangeBay logo, 2006 FordeBay logo GT, 2008-12 FordeBay logo Fusion, 2009-11 MercuryeBay logo Milan, 2010-12 LincolneBay logo MKZ, 2007-10 FordeBay logo Edge and 2007-10 LincolneBay logo MKX vehicles.
  • Dealers will inspect the driver or passenger airbag inflator or module and replace, if necessary.

 

Population 2

  • FordeBay logo was unable to locate 45 single-stage inflators that are compatible with 2004-06 FordeBay logo Ranger vehicles. It is possible that these obsolete Takata service parts were installed for repairs after collision damage or theft.
  • This population involves 2004-06 FordeBay logo Ranger vehicles that had the Takata recall permanent repair performed before the service parts were purged, including 144,340 in the U.S. and federal territories, 8,762 in Canada and five in Mexico.
  • At the request of the U.S. National Highway Traffic Safety Administration, FordeBay logo is issuing a safety recall for all 153,107 of these vehicles, notifying owners that they can visit their dealer for an inspection and, if necessary, an airbag inflator replacement.

Customer notifications will begin the week of March 8. The FordeBay logo reference number for this recall is 21S05.

 

Safety recall for 1,666 FordeBay logo Bronco Sport vehicles

Affected 2021 FordeBay logo Bronco Sport vehicles were produced with rear suspension modules that may not be fully secured to the subframe. Rear suspension modules with loose or missing bolts may affect the vehicle’s stability, increasing risk of an accident, and may result in reduced rear impact crash performance, increasing the risk of injury.

This action affects 1,640 vehicles in the U.S. and federal territories, 24 in Canada and two in Mexico.

FordeBay logo is not aware of any accidents or injuries related to this condition.

Affected vehicles were built in Mexico at Hermosillo Stamping and Assembly Plant from July 22 to Nov. 24, 2020.

Dealers will confirm that the rear suspension bolts are secured properly and replace them, if necessary. The FordeBay logo reference number for this recall is 21S04.

 


 


29 Affected Products

Equipments

BRANDPART NO.PRODUCTION DATES
FORDAIR BAG
LINCOLNeBay logoAIR BAG

 


Vehicles

MAKEMODELYEAR
FORDFUSION2010-2012
FORDMUSTANGeBay logo2005-2014
FORDRANGER2007-2011
LINCOLNeBay logoMKX2007-2010
LINCOLNeBay logoMKZ2010-2012
MERCURYeBay logoMILAN2010-2011

 


13 Associated Documents

Recall Quarterly Report #2, 2021-2

RCLQRT-21E013-5218.PDF 211.225KB

 


Recall Acknowledgement

RCAK-21E013-2355.pdf 645.336KB

 


ISSUED Renotification Notice

RCRN-21E013-1736.pdf 364.113KB

 


Recall 573 Report

RCLRPT-21E013-1932.PDF 222.971KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21E013-6944.pdf 215.279KB

 


Recall Quarterly Report #1, 2021-1

RCLQRT-21E013-8800.PDF 211.125KB

 


Recall Quarterly Report #3, 2021-3

RCLQRT-21E013-6011.PDF 211.305KB

 


Recall Quarterly Report #4, 2021-4

RCLQRT-21E013-9825.PDF 211.414KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notification Letter

RCMN-21E013-4574.pdf 136.2KB

 


Manufacturer Notices(to Dealers,etc) – Owner (Dealer) Letter for Parts Manager

RCMN-21E013-8705.pdf 136.269KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Bulletin re Safety Recall 21S05 Certain 2005-2014 MustangeBay logo, 2005-2006 Ford GT, 2004-2011 Ranger, 2006-2012 Fusion and MKZ/Zephyr, 2006-2011 Milan, and 2007-2010 Edge and MKX Vehicles Airbag Module Inspection and Replacement

RCMN-21E013-6698.pdf 10738.756KB

 


Manufacturer Notices(to Dealers,etc) – Dealer Notice to Post: Safety Recall Notice 21S05 / NHTSA Recall 21E013 Ford Motor Company has determined that a defect which relates to motor vehicle safety may exist in certain replacement frontal airbag modules that were sold as service replacement parts between May 2016 and March 2019.

RCMN-21E013-9139.pdf 128.262KB

 


Miscellaneous Document – Media Release re Safety recall for select vehicles that may have had obsolete Takata service parts installed in collision and theft repairs after the Takata recall was completed

RMISC-21E013-2830.pdf 288.469KB

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21E013&docType=RCL

 


1 Associated Investigation

Air Bag Inflator Rupture
NHTSA ID: EA15001
Dated opened: February 24, 2015

The Office of Defects Investigation (ODI) opened PE14-016 in June 2014 based on six inflator rupture incidents involving consumer owned vehicles produced by five vehicle manufacturers. All six vehicles were operated in Florida or Puerto Rico at the time of the rupture and for the majority of their service life, and were equipped with inflators produced by Takata, a tier-one supplier of automotive air bag systems.

During the course of PE14-016, ODI determined that five additional vehicle manufacturers used inflators of a similar design and vintage also supplied by Takata. No evidence of field failures was found in vehicles produced by these five additional manufacturers. Nonetheless, at ODI’s insistence, all 10 vehicle manufacturers initiated a regional recall within approximately two weeks of the opening of the investigation. The regions recalled initially included Florida, Puerto Rico, Hawaii, and the U.S. Virgin Islands, areas with high absolute humidity and climatic conditions believed to be a significant factor in the inflator ruptures. As part of the recall actions, inflators removed from remedied vehicles are to be returned to Takata for testing.

Takata’s initial test results on passenger inflators from remedied vehicles indicated a much higher than anticipated rupture frequency for inflators returned from Florida. Accordingly ODI requested all 10 manufacturers expand the regional recalls for passenger inflators to include other geographic areas where high absolute humidity conditions exist, including the Gulf States and other coastal areas. Takata’s testing of the passenger inflators to date continues to indicate this geographic area as having the highest risk, with no ruptures occurring from inflators returned from outside the expanded recall regions. During PE14-016 four additional passenger inflator field events occurred, all in vehicles from the same expanded geographic region.

Also during PE14-016 four additional driver inflator field events occurred including two in vehicles from regions not known for high absolute humidity, specifically California and North Carolina. Accordingly, ODI requested all five of the affected vehicle manufacturers currently using the subject Takata driver inflators expand to nationwide recalls. Significantly, neither of the affected vehicle manufacturers or Takata provided any explanation to account for these two driver air bag inflator ruptures outside the area of high absolute humidity. Takata testing of returned driver inflators indicates a lower rupture frequency as compared to passenger inflator testing. All test ruptures reported by Takata to date have occurred on inflators returned from high absolute humidity areas.

The investigation now includes all manufacturers and vehicles known to be affected at this time. ODI’s investigation will focus on, among other things, root cause analysis, other potential defect consequences, identification of affected vehicles scope, and adequacy of the remedy.

The five ODI reports cited above can be reviewed online at https://www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following identification numbers: 10537899, 10568848, 10585224, 10605877, 10651492


 

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