| TSB 15-0086 | 3.5L GTDI – EXCESSIVE OIL CONSUMPTION AND/OR SMOKE FROM THE EXHAUST AT IDLE DURING NORMAL ENGINE OPERATING TEMPERATURE – ALUMINUM VALVE COVER |
| Publication Date: May 27, 2015 | |
The article supersedes TSB 14-0196 to update the Part List.
ISSUE:
Some 2010-2014 Flex, MKS, MKT, Taurus and 2013-2014 Explorer vehicles equipped with a 3.5L Gasoline Turbocharged Direct Injection (GTDI) engine with an aluminum valve cover may exhibit excessive oil consumption and/or an excessive engine oil smoking condition from the tailpipe at idle during normal engine operating temperatures.
ACTION:
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
- Remove the positive crankcase ventilation (PCV) valve.
- Inspect for oil in the crankcase vent oil separator through the PCV valve opening. Is there presence of liquid oil, more than a slight vapor?
- No – this article does not apply refer to WSM, for excessive engine oil consumption.
- Yes – proceed to Step 3.
- Replace the right hand valve cover.
- Replace the crankcase vent oil separator.
- Drive the vehicle at normal operating temperature for 20 minutes at constant highway speed to remove oil residue from the catalytic converter.
| AA5Z-6582-E | Valve Cover |
| AA5Z-6A666-D
Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API | PCV Valve |
| AA5Z-6A785-F | Crankcase Vent Oil Separator |
| TA-357
SEALANT - SILICONE
Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API | Motorcraft High Performance Engine RTV Silicone |
| XO-5W30-QSP
MOTORCRAFT - Oil - Engine (XO5W305Q3SP)
Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API | Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil |
| PM4A
Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API | Motorcraft Metal Brake Parts Cleaner |
| ZC-31-B
Motorcraft - Towelette-Metal C (ZC31B)
Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API | Motorcraft Metal Surface Prep Wipes |
| ZC-30-A
Genuine Ford Fluid ZC-30 Silicone Gasket Remover - 12 oz.
Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API | Motorcraft Silicone Gasket Remover |
| OPERATION | DESCRIPTION | TIME |
| 150086A | 2013-2014 Explorer 2010-2014 Taurus, MKS, Flex And MKT 3.5L GTDI: Inspect For Oil In The Crankcase Vent Oil Separator. None Found Includes Time To Replace PCV Valve (Do Not Use With Any Other Labor Operations) | 0.3 Hr. |
| 150086B | 2013-2014 Explorer 3.5L GTDI: Inspect For Oil In The Crankcase Vent Oil Separator. Replace Right Hand Valve Cover, Crankcase Vent Oil Separator, PCV Valve Includes Time For Road Test (Do Not Use With Any Other Labor Operations) | 2.1 Hrs. |
| 150086B | 2010-2014 Flex, MKT, Taurus And MKS 3.5L GTDI: Inspect For Oil In The Crankcase Vent Oil Separator. Replace Right Hand Valve Cover, Crankcase Vent Oil Separator, PCV Valve Includes Time For Road Test (Do Not Use With Any Other Labor Operations) | 2.2 Hrs. |
WARRANTY STATUS
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage.
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
| BASIC PART NO. | CONDITION CODE |
| 6A785 | 42 |
- Mobil 1 advanced full-synthetic motor oil 5W-30 utilizes Mobil 1’s signature Triple Action Formula to deliver outstanding engine performance, protection, and cleanliness.
- Helps protect critical engine parts for up to 10,000 miles between oil changes,* controlling oxidation to prevent oil breakdown and maintaining excellent viscosity
- Meets ILSAC GF-6 standards to help provide low-speed pre-ignition (LSPI) and timing chain wear protection while keeping your engine clean and helping to improve your fuel economy
- Mobil 1 is specially formulated to help remove sludge and lower engine temperatures
- Provides excellent internal engine heat protection (up to 500 degrees F) and low temperature protection (to -30 degrees F)
Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API
- Advanced protection against the four main causes of engine breakdown: wear friction heat and deposits
- Delivers 40% stronger wear protection than industry standards to reduce friction and improve fuel economy
- Provides 15% better deposit defense vs. industry standards, keeping engines cleaner for smoother performance and longer-lasting protection
- Up to 2.5X better heat protection vs. industry standards to fight harmful sludge formation and thermal breakdown
- Engineered for excellent low-temperature flow, reducing metal-to-metal contact during cold starts — when most engine wear typically occurs
Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API
Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API
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