Excessive Oil Consumption and/or an Excessive Engine Oil Smoking – 2010-2014 Ford & Lincoln

TSB 15-00863.5L GTDI – EXCESSIVE OIL CONSUMPTION AND/OR SMOKE FROM THE EXHAUST AT IDLE DURING NORMAL ENGINE OPERATING TEMPERATURE – ALUMINUM VALVE COVER
Publication Date: May 27, 2015

 

FORDeBay logo:2010-2014 Flex, Taurus
2013-2014 Explorer
LINCOLNeBay logo:2010-2014 MKS, MKT

 

The article supersedes TSB 14-0196 to update the Part List.

 

ISSUE:

Some 2010-2014 Flex, MKS, MKT, Taurus and 2013-2014 Explorer vehicles equipped with a 3.5L Gasoline Turbocharged Direct Injection (GTDI) engine with an aluminum valve cover may exhibit excessive oil consumption and/or an excessive engine oil smoking condition from the tailpipe at idle during normal engine operating temperatures.

 

ACTION:

Follow the Service Procedure steps to correct the condition.

 

SERVICE PROCEDURE

  1. Remove the positive crankcase ventilation (PCV) valve.
  2. Inspect for oil in the crankcase vent oil separator through the PCV valve opening. Is there presence of liquid oil, more than a slight vapor?
    1. No – this article does not apply refer to WSM,  for excessive engine oil consumption.
    2. Yes – proceed to Step 3.
  3. Replace the right hand valve cover.
  4. Replace the crankcase vent oil separator.
  5. Drive the vehicle at normal operating temperature for 20 minutes at constant highway speed to remove oil residue from the catalytic converter.

 

AA5Z-6582-EValve Cover
AA5Z-6A666-D
Ford AA5Z-6A666-D, PCV Valve
  • Genuine OEM Replacement Part
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Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

PCV Valve
AA5Z-6A785-FCrankcase Vent Oil Separator
TA-357
SEALANT - SILICONE
  • High Performance Applications
  • 5 oz. Tube
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Motorcraft High Performance Engine RTV Silicone
XO-5W30-QSP
MOTORCRAFT - Oil - Engine (XO5W305Q3SP)
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Motorcraft SAE 5W-30 Premium Synthetic Blend Motor Oil
PM4A

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

Motorcraft Metal Brake Parts Cleaner
ZC-31-B
Motorcraft - Towelette-Metal C (ZC31B)
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Motorcraft Metal Surface Prep Wipes
ZC-30-A
Genuine Ford Fluid ZC-30 Silicone Gasket Remover - 12 oz.
  • Specifically formulated to soften cured RTV and residue left from multi-layer steel gaskets
  • Allows removal of gasket residue with a plastic or wood scraper
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Motorcraft Silicone Gasket Remover

 

OPERATIONDESCRIPTIONTIME
150086A2013-2014 Explorer 2010-2014 Taurus, MKS, Flex And MKT 3.5L GTDI: Inspect For Oil In The Crankcase Vent Oil Separator. None Found Includes Time To Replace PCV Valve (Do Not Use With Any Other Labor Operations)0.3 Hr.
150086B2013-2014 Explorer 3.5L GTDI: Inspect For Oil In The Crankcase Vent Oil Separator. Replace Right Hand Valve Cover, Crankcase Vent Oil Separator, PCV Valve Includes Time For Road Test (Do Not Use With Any Other Labor Operations)2.1 Hrs.
150086B2010-2014 Flex, MKT, Taurus And MKS 3.5L GTDI: Inspect For Oil In The Crankcase Vent Oil Separator. Replace Right Hand Valve Cover, Crankcase Vent Oil Separator, PCV Valve Includes Time For Road Test (Do Not Use With Any Other Labor Operations)2.2 Hrs.

 

WARRANTY STATUS

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage.
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

 

DEALER CODING

BASIC PART NO.CONDITION CODE
6A78542

 

 

 

Sale
Mobil 1 Advanced Full Synthetic Motor Oil 5W-30, 5 Quart
  • Mobil 1 advanced full-synthetic motor oil 5W-30 utilizes Mobil 1’s signature Triple Action Formula to deliver outstanding engine performance, protection, and cleanliness.
  • Helps protect critical engine parts for up to 10,000 miles between oil changes,* controlling oxidation to prevent oil breakdown and maintaining excellent viscosity
  • Meets ILSAC GF-6 standards to help provide low-speed pre-ignition (LSPI) and timing chain wear protection while keeping your engine clean and helping to improve your fuel economy
  • Mobil 1 is specially formulated to help remove sludge and lower engine temperatures
  • Provides excellent internal engine heat protection (up to 500 degrees F) and low temperature protection (to -30 degrees F)

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

Sale
Valvoline Advanced Full Synthetic SAE 5W-30 Motor Oil 5 QT
  • Advanced protection against the four main causes of engine breakdown: wear friction heat and deposits
  • Delivers 40% stronger wear protection than industry standards to reduce friction and improve fuel economy
  • Provides 15% better deposit defense vs. industry standards, keeping engines cleaner for smoother performance and longer-lasting protection
  • Up to 2.5X better heat protection vs. industry standards to fight harmful sludge formation and thermal breakdown
  • Engineered for excellent low-temperature flow, reducing metal-to-metal contact during cold starts — when most engine wear typically occurs

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

Royal Purple 51530 API-Licensed SAE 5W-30 High Performance Synthetic Motor Oil - 5 qt., Model:ROY51530
  • Better Wear Protection
  • Increased Fuel Efficiency. Royal Purple Motor Oil Is Both Fluid And Lubricant
  • Better Protection Of The Expensive Catalytic Emission System
  • Improved Compatibility With Fuels Containing Ethanol

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

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