G0000087 – Engine Failure Analysis Tips – Ford & Lincoln

General Service Bulletin (GSB):Engine Failure Analysis Tips
GSB Overview:This bulletin supplements Workshop Manual information by providing images of engine failures and tips for preventing repeat occurrences.
NOTE: This information is not intended to replace or supersede any warranty, parts and service policy, Work Shop Manual (WSM) procedures or technical training or wiring diagram information.

 

Engine Failure Analysis Tips

Guide to Preventing Repeat Engine Failures

 

Overview

Guide to preventing repeat engine failures

 

Progression List

Cause

Leading to

  • Each damaged engine scenario starts by providing some root cause examples

 

Effect

Leading to

  • The effects of what can occur if root cause is not addressed or the repair is left incomplete listed here

 

Damage

  • End result or damage that can be experienced if root cause of original engine failure is not accurately identified highlighted here

 

In situations where partial diagnosis suggests engine replacement may be necessary, such as:

  • Bearing damage
  • Engine noise
  • Cylinder misfire
  • Loss of compression
  • Metal contamination
  • Undetermined oil consumption

If the true root cause is not identified (with visual confirmation to the extent of total damage), an over repair or an incomplete repair leading to repeat engine failure may result.

 

This bulletin targets specific gas engine failure modes and includes a progression list highlighting:

  • Cause
  • Effect
  • Damage

The progression list assists in identifying certain common operational concerns, overlooked contamination scenarios, and incomplete repair possibilities. (see example on left)

 

Piston Damage

  • Pre-ignition
  • Excessive Levels of Detonation
  • Engine Performance Modifications
  • Aftermarket Fuel System Modifications

 

Misfire from Valve Leakage

  • Excessively Lean Conditions
  • Excessively High Cylinder Temperatures
  • Aftermarket Induction Modifications

 

Cylinder Wall Scuffing & Scoring

 

Piston and Valve Damage

  • Foreign Object Debris

 

Severe Oil Consumption

  • Open Breather Tube Fitting in Place of PCV Valve on 2v Modular V8 & V10

 

Bent Connecting Rod

  • Hydrolock
  • Injector Failure
  • External Water Ingestion

G0000087

 


 

 

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This product presentation was made with AAWP plugin.

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