Leak from Rear Axle Pinion Seal – 2001 Ford Escape

AXLE – FLUID LEAK FROM REAR AXLE PINION SEAL – 4X4 VEHICLES ONLY

 

FORDeBay logo:2001 ESCAPE

 

Some 4X4 equipped vehicles may exhibit a rear axle pinion seal leak at the Rotary Blade Coupling (RBC). This may be caused by the design of the pinion seal.

 

ACTION:

Replace the pinion seal at the RBC.

 

SERVICE PROCEDURE

NOTE: THE CLUTCH ASSEMBLY IS A BALANCED UNIT. IF THE FOLLOWING INDEXING PROCEDURE IS NOT UTILIZED, A VIBRATION MAY OCCUR.

  1. Index mark the driveshaft and end yoke before removing.
  2. Remove driveshaft.
  3. Remove pinion nut.
  4. Using a punch, mark one of the splines on the yoke ( Figure 1 ).
mark one of the splines on the yoke

Figure 1

 

  1. Mark the corresponding spline on the pinion gear ( Figure 2 ).
Mark the corresponding spline on the pinion gear

Figure 2

 

NOTE: A SMALL PUNCH THAT CAN BE INSERTED BETWEEN THE END YOKE SPLINE AND PINION GEAR IS REQUIRED.

  1. Remove end yoke.
  2. Remove pinion seal.
  3. Install new Pinion Seal (YL8Z-4N046-AA) using seal installer tool. SPECIAL TOOL PART NUMBER T80T-4000-C (205-137).
  4. Assemble end yoke to pinion gear spline. Align the marks made during disassembly.
  5. Install pinion nut and torque to 217-271 N-m (160-200 lb-ft) ( Figure 3 ).
Align the marks made during disassembly

Figure 3

 

  1. Assemble driveshaft to end yoke ( Figure 4 ) and torque to 23 N-m (17 lb-ft).
Assemble driveshaft to end yoke

Figure 4

 

PART NUMBER PART NAME
YL8Z-4N046-AAPinion Seal

 

Sale
80W-90 Gear Oil Qt
  • Contains extraordinary anti-wear and lubricity agents, ensuring exceptional protection against wear and reducing drag
  • Helps to control heat
  • Incorporates Lucas cutting-edge additive technology derived from top-rated Lucas Heavy Duty Oil Stabilizer, the number one supplemental oil in the heavy-duty industry
  • Available in 1 quart and 1 gallon bottle sizes

Last update on 2026-06-18 / Affiliate links / Images from Amazon Product Advertising API


 

Royal Purple 01300 Max Gear 75W-90 High Performance Synthetic Automotive Gear Oil , 1 Quart (32 Ounces)
  • For best performance, follow the manufacturer's recommendations in your vehicle owner’s manual.

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

Plews 55001 Lubrimatic Fluid Quart Pump, Fits Standard Quart Bottles
  • Industrial Grade: Our Lubrimatic 55-001 Fluid & Oil Transfer Pump Is A Simple And Effective Solution For Adding Fluids To Small Engines, Automotive Transmissions And Axles, Farm Equipment, Industrial Equipment, And Marine Lower Units; Ideal For Adding Oil And Other Fluids, Such As Antifreeze, Fuel, Steering Fluid, Or Gear Lube, To Small Engines And Marine Lower Units.Fit Type: Universal Fit
  • Leak-Free Fluid Transfer: Avoid Messy Spills And The Hassle Transferring Fluids; The Lubrimatic 55-001 Threads Securely Onto Quart Sized Bottles And Containers With Traditional Sized Necks As Commonly Used For Motor Oil, Atf, And Gear Lube; Not Compatible With Bottles That Have Oversize Or Wide-Mouth Necks; Transfers Fluids At 4Cc’S Per Stroke
  • Rigid Inlet Tubes: Make Kinks A Thing Of The Past! The Stiff, Rigid Construction Of The Inlet Tubes Ensures That No Clogs Or Obstructions Will Keep Your Fluids From Pouring Smoothly; Inlet Tubes Won'T Curl Like Flexible Tubes, Ensuring A More Complete Fluid Transfer
  • Flexible Hose: Includes A 17 Inch Long, 3/8 Inch Diameter Flexible Outlet Hose To Allow Easy Access To Hard To Reach Fill Plugs And Tubes

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...