Clunk or Pop-Type Noise and/or Bump Felt from Floor Pan While Turning – 2008-2012 Ford F-Super Duty

TSB 13-6-7
  • CLUNK OR POP-TYPE NOISE AND/OR BUMP FELT FROM FLOOR PAN WHILE TURNING LEFT OR RIGHT – BUILT ON OR BEFORE 5/1/2012
Publication Date: June 5, 2013

 

FORDeBay logo:2008-2012 F-Super Duty

 

This article supersedes TSB 10-25-3 to update the model years, production fix date and Service Procedure.

 

ISSUE:

Some 2008-2012 F-Super Duty vehicles built on or before 5/1/2012 may exhibit a pop or clunk noise heard/felt under floor pan when turning, and may be more noticeable when cold.

 

ACTION:

Follow the Service Procedure steps to correct the condition.

 

SERVICE PROCEDURE

The following procedure should only be performed on the side of the vehicle exhibiting the noise and/or bump concern as reported by the customer.

  1. Install Chassis Ear JSP97202 in Rotunda Technician Tool Program or equivalent to the left and/or right hand side of number 1 body support mounts. Refer to Workshop Manual (WSM), Section 502-02.
  2. Road test the vehicle and attempt to duplicate customer concern by making left and right turns at low speed in an uneven parking lot.
  3. Does vehicle exhibit pop or clunk-type noise and/or feel a bump from the floor pan?
    1. Yes – proceed to Step 4.
    2. No – this article does not apply. Refer to (WSM), Section 100-04 for normal diagnostics.
  4. Determine vehicle model year and built date.
    1. 2008-2010 vehicles proceed to Step 5.
    2. 2011 and 2012 vehicles built on or before 05/01/2012 proceed to Step 13.
  5. Loosen all body support mount bolts from the affected side except the front end sheet mount located behind the front bumper.
  6. Raise vehicle cab slightly approximately 25 mm (1″).
  7. Remove the number 1 body support mount(s) on the affected side of the vehicle only. Refer to WSM, Section 502-02.
  8. Use a wire wheel to clean all threadlock material from the threads of the bolts.
  9. Install a shim between the floor pan and number 1 upper body support mount that exhibits the noise. (Figure 1)

    Shim


    Figure 1 – Article 13-6-7
  10. Lower vehicle cab.
  11. Apply Motorcraft Threadlock and Sealer to the threads of the body support mount bolts.
  12. Reinstall the body support mount bolts number 2, 3 and 4 and torque to 103 N-m (76 lb-ft). Refer to WSM, Section 502-02.
  13. Replace the No. 1 lower body support mount(s). Refer to (WSM) Section 502-02.
    1. Apply Motorcraft Threadlock and Sealer to the threads of all body support mount bolt(s).

 

PART NUMBERPART NAME
1C3Z-1000145-AAShim
7C3Z-1000155-AA
Ford Insulator
  • Geniune OEM part

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

Lower Body Mount Number 1
TA-25
Genuine Ford Accessories (TA-25) Thread Lock and Sealer - 0.2 oz.
  • Medium-strength thread locker; blue color
  • Working bond is formed in 5 minutes - no more waiting; final bond forms in 24 hours
  • Cures only when confined between surfaces
  • Cures without cracking or shrinking
  • Hand tool removable

Last update on 2026-06-09 / Affiliate links / Images from Amazon Product Advertising API


 

Motorcraft Threadlock and Sealer

 

WARRANTY STATUS:

Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
IMPORTANT: Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

OPERATIONDESCRIPTIONTIME
130607A2011-2012 F-Super Duty: Follow Service Procedure To Diagnose And Replace The Number One Lower Body Support Mount On One (1) Side0.7 Hr.
130607B2011-2012 F-Super Duty: Follow Service Procedure To Diagnose And Replace The Number One Lower Body Support Mount On Both (2) Sides0.9 Hr.
130607C2008-2010 F-Super Duty: Follow Service Procedure To Diagnose And Replace The Number One Lower Body Support Mount Includes Time To Remove Remaining Body Mount Bolts To Install Shim On One (1) Side1.3 Hrs.
130607D2008-2010 F-Super Duty: One Lower Body Support Mount On Both (2) Sides Includes Time To Remove Remaining Body Mount Bolts To Install Shims On Both (2) Sides1.9 Hrs.

 

DEALER CODING

BASIC PART NO.CONDITION CODE
100015542

 

 

 

Sale
Meguiar’s Ultimate Polish – High-Gloss Polish for a Show Car Shine – Permanently Removes Light Swirls to Produce a Deep, Wet Reflection with a High Gloss Shine - Easy to Use, 16 Oz
  • PREPS SURFACE: Pre-waxing glaze that prepares the surface for wax while offering deep reflections and high gloss.
  • BEST CAR GLOSS: Conditioning oils add depth of color and maximum gloss prior to waxing, especially on dark colored cars
  • REMOVE SWIRLS: Quickly and gently removes fine swirls and towel marks for mirror-like reflections
  • SAFE FOR CLEAR COATS: Safe and on all glossy paints, including clear coats
  • FLEXIBLE APPLICATION: Safe and effective by hand or dual action polisher like Meguiar's MT300 Dual Action Polisher

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

Sale
Nu Finish The Once A Year Car Polish Liquid - 16 OZ
  • One 16 oz bottle of Nu Finish The Once A Year Car Polish
  • Automotive polish that is made up of a series of zinc cross-linking polymer emulsions that help it last longer than any other polish on the market
  • Nu Finish car polish can be applied anywhere, even in direct sunlight
  • Also an ideal boat polish, motorcycle polish and chrome polish
  • The only auto polish tough enough to be called "The Once A Year Car Polish

Last update on 2026-06-10 / Affiliate links / Images from Amazon Product Advertising API


 

Meguiar's G18216 Ultimate Liquid Wax, 16 Fluid Ounces, 1 Pack
6,370 Reviews
Meguiar's G18216 Ultimate Liquid Wax, 16 Fluid Ounces, 1 Pack
  • ONE EASY STEP: Formula delivers maximum synthetic protection, durability, depth of color, and reflectivity in this easy one step
  • EFFORTLESS APPLICATION: Thin Film technology provides for easy application and wipe off even in full sun, and will not stain non-painted trim pieces white
  • LONG-LASTING PROTECTION: Advanced synthetic polymers crosslink to form a long-lasting protective barrier while amplifying reflection for incredible depth and mirror-like shine
  • WATER ROLLS RIGHT OFF PAINT: Hydrophobic Polymer technology increases surface tension to protect paint
  • SAFE AND FLEXIBLE: Safe and effective on all glossy paints and clear coats, and can be applied by hand or dual action variable speed polisher like Meguiar's MT300 Dual Action Polisher

Last update on 2026-06-11 / Affiliate links / Images from Amazon Product Advertising API


 

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...