Aluminum Body Panel Corrosion Appearing as Bubbled or Peeling Paint – 2000-2020 Ford, Lincoln & Mercury

NHTSA ID Number: 10177863

Manufacturer Communication Number: TSB 20-2233

Summary

This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/LincolneBay logo/Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

 


Ford Mercury Lincoln
Ford Mercury Lincoln

 


 

This bulletin supersedes 19-2026 . Reason for update: Concern Carryover to New Model

 

Model:

FordeBay logo

2000-2020 All

LincolneBay logo

2000-2020 All

MercuryeBay logo

2000-2011 All

 

Summary

This article supersedes TSB 19-2026 to update the vehicle model years affected.

 

Issue: Some 2000 and newer FordeBay logo/LincolneBay logo/MercuryeBay logo vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

 

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • 2000-2020 Ford/Lincoln or 2000-2011 MercuryeBay logo vehicle
  • Equipped with an aluminum body panel
  • Corrosion concerns appearing as bubbled and/or peeling paint with or without white dust

NOTE: Part quantity refers to the number of that service part number required, which may be different than the number of individual pieces. Service part numbers contain 1 piece unless otherwise stated. “As Needed” indicates the part is required but the number may vary or is not a whole number; parts can be billed out as non-whole numbers, including less than 1.

 

Parts

DescriptionPart NumberQuantity
One Of The Following, Obtain Locally
Lord Fusor® Non-Sag Seam Sealer (Medium)123EZ
1
3M™ Control-Flow Seam Sealer08329
Sale
3M Controlled-Flow Seam Sealer, 08329, 200 mL/6.75 fl oz Cartridge
  • TWO-PART URETHANE: Technology offers flexible performance
  • TOUGH, FLEXIBLE MATERIAL: Good adhesion properties to primer or painted surfaces
  • APPLICATION FLOW CONTROL: Prevents excessive waste
  • FAST CURE: Sealer flows 1 to 2 inches on non-level surfaces
  • CONTAINS NO SOLVENTS: Cured sealer will not shrink or crack
1

 

Service Procedure

1. Remove the affected panel. Refer to the appropriate Workshop Manual (WSM) section as required.

2. Remove the new panel from the packaging and clean thoroughly using products recommended in your Ford approved paint system technical manual.

3. Apply Lord Fusor® Non-Sag Seam Sealer (Medium), 3M™ Control-Flow Seam Sealer or equivalent sealer. Allow it to flash per the sealer technical data sheet (TDS) information.

4. Scuff sand the entire panel; then clean and apply the primer or sealer as recommended by your paint system.

5. Mix and apply base coat and clearcoat following your Ford approved paint system technical information.

6. Install the new panel. Refer to the appropriate WSM section as required.

 


227 Affected Products

Vehicles

MAKEMODELYEAR
FORDCROWN VICTORIA2000-2007
FORDEDGE2010-2020
FORDESCAPE2020
FORDEXPEDITION2000-2020
FORDeBay logoEXPLORER2011-2020
FORDEXPLORER POLICE INTERCEPT2015-2019
FORDEXPLORER SPORT TRAC2007
FORDF-1502004-2020
FORDF-250 SD2017-2020
FORDF-350 SD2017-2020
FORDF-450 SD2017-2020
FORDeBay logoF-550 SD2017-2020
FORDFLEX2019
FORDFORD GT2005-2006
FORDFUSION2013-2020
FORDFUSION ENERGI2013-2019
FORDFUSION HYBRID2010, 2013-2019
FORDGRAND MARQUIS2007
FORDeBay logoMOUNTAINEER2002-2004
FORDMUSTANGeBay logo2005-2020
FORDRANGER2000-2003
FORDTAURUS2000-2007
LINCOLNAVIATOR2020
LINCOLNCONTINENTAL2017-2020
LINCOLNCORSAIR2020
LINCOLNLS2000-2006
LINCOLNMKC2019
LINCOLNMKS2016
LINCOLNeBay logoMKT2010-2019
LINCOLNMKZ2013-2020
LINCOLNeBay logoMKZ HYBRID2013-2019
LINCOLNNAUTILUS2019-2020
LINCOLNNAVIGATOR2000-2020
LINCOLNTOWN CAR2000-2007
MERCURYeBay logoSABLE2000-2006, 2008

 


1 Associated Document

Manufacturer Communications

20-2233
10 July 2020

MC-10177863-0001.pdf 106.99KB

 


NHTSA ID Number: 10156863

Manufacturer Communication Number: TSB 19-2026

Summary

Some 2000 and newer Ford, Lincoln and MercuryeBay logo vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

 

1 Associated Document

Manufacturer Communications

19-2026
06 February 2019

MC-10156863-9999.pdf 120.99KB

 


NHTSA ID Number: 10155551

Manufacturer Communication Number: TSB 19-2026

Summary

Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

 

1 Associated Document

Manufacturer Communications

19-2026
06 February 2019

MC-10155551-9999.pdf 120.99KB

 


17-0062

 


 

Bestseller No. 1
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Bestseller No. 2
[2-Pack] Berkland Polyurethane Seam Sealer, Black - Paintable Auto Body
  • PROFESSIONAL AUTOMOTIVE SEAM SEALER — BLACK — WON'T SHRINK OR CRACK — Polyurethane formula in black seals body panel seams, weld joints, and gaps with a durable, flexible compound. Black color blends with dark undercarriage surfaces, rocker panels, and wheel wells where visible sealant lines need to disappear.
  • PAINTABLE IN 30 MINUTES — Apply, wait 30 minutes, and paint right over it. Fast cure time means you can prime and topcoat the same day. Black base color requires less paint coverage than white — ideal when working on dark-colored vehicles or undercarriage areas that won't be topcoated.
  • BONDS TO BARE, PRIMED & PAINTED METAL — Adheres equally well to bare steel, primed surfaces, and already-painted panels. No special surface preparation beyond basic cleaning. Also bonds to fiberglass and composite panels for complete auto body restoration.
  • 2-PACK WITH GLOVES — STANDARD CAULKING GUN COMPATIBLE — Two 10 oz cartridges provide enough seam sealer for full panel or floor pan restoration. Loads into any standard caulking gun for controlled bead application. Includes nitrile gloves for clean handling.
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Bestseller No. 3
3M Urethane Seam Sealer, 08367, Black Color, 310 mL/10.5 fl oz Cartridge
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Bestseller No. 4
[Black] Professional Automotive Seam Sealer, Paintable Quick-Set Polyurethane Auto Body Seam Sealer for Metal Surfaces of Cars, Trucks, Etc, Includes Gloves & Tip - Black RV Roof Sealant
  • Bonds to All Surfaces: Our seam sealer automotive formula bonds strongly with primed, painted, or bare metal surfaces, offering a fast curing solution. Ready for paint in just 30 minutes, it serves as an effective RV roof sealant and polyurethane auto body filler without the need for sanding.
  • All-Weather Performance: Designed to deliver a long-lasting seal, our automotive seam sealer withstands extreme weather without shrinking or cracking. Seam seal technology ensures it remains flexible and durable for both indoor and outdoor applications, making it a versatile automotive sealant.
  • Easy Application & No Prep Needed: Seamlessly compatible with any standard urethane caulk gun, this auto glass sealant offers excellent adhesion without the need for surface prep. Our car seam sealer ensures quick and professional-grade gap filling.
  • Versatile Application Across Vehicles: Perfect as car body filler for boats, trucks, and RVs, this automotive paintable seam sealer ensures a seamless fit on body panel and seams. Acting as an RV seam sealer, it meets diverse automotive repair needs effectively.
  • Professional Results Guaranteed: Trusted by auto repair experts across the USA, our auto body seam sealer ensures high-quality, professional repairs with every use. Satisfaction guaranteed—see the difference in your repairs!
Bestseller No. 5
U-Pol Expert Seam Sealer, Automotive Sealant & Adhesive, 10.5 oz
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