23S63 – Clock Spring Inspection and Replacement – 2023 Ford F-150, F-150 Lightning & Super Duty

December 15, 2023 NHTSA CAMPAIGN NUMBER: 23V847000

Driver’s Air Bag May Become Deactivated/FMVSS 208

A deactivated air bag will not deploy during a crash, increasing the risk of injury.

 

NHTSA Campaign Number: 23V847

Manufacturer Ford Motor Company

Components STEERING, AIR BAGS

Potential Number of Units Affected 17,970

 

Summary

Ford Motor Company (Ford) is recalling certain 2023 F-150 and Ford SD F-250, F-350, F-450, F-550, and F-600 vehicles. The steering wheel clock spring may have an insufficient weld, causing a loss of electrical connection to the driver’s frontal air bag.

 

Remedy

Dealers will inspect and replace the clock spring as necessary, free of charge. Interim owner notifications explaining the safety risk are scheduled to be mailed January 8, 2024. A second notice will be sent once remedy parts become available, anticipated 2nd Quarter 2024. Owners may contact Ford customer service at 1-866-436-7332.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check if your Vehicle has a Recall

 


December 18, 2023

NEW VEHICLE DEMONSTRATION / DELIVERY HOLD – Advance Notice –  Safety Recall 23S63
Certain 2023 Model Year F-150 and Super Duty Vehicles
Clock spring Inspection and Replacement

 

AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
F-1502023DearbornMarch 13, 2023 through June 15, 2023
Kansas CityJanuary 3, 2023 through June 8, 2023
F-150 Lightning2023Rouge ElectricalMarch 31, 2023 through May 2, 2023
Super Duty2023KentuckyJanuary 6, 2023 through August 2, 2023
OhioMarch 27, 2023 through June 21, 2023

US population of affected vehicles: 17,969. Affected vehicles are identified in OASIS and FSA VIN Lists.

 

REASON FOR THIS SAFETY RECALL

In some of the affected vehicles, the steering wheel clock spring assembly may have an insufficient weld between the bus bar and the ribbon cable which can lead to a loss of electrical connection to the driver front airbag. This will result in the illumination of the airbag warning lamp. The customer may also notice loss of illumination and function of switches on the steering wheel (e.g. radio controls) or an inoperative horn. A driver airbag that does not deploy when intended increases the risk of injury in a crash.

 

SERVICE ACTION

DO NOT DEMONSTRATE OR DELIVER any new in-stock vehicles involved in this safety recall. A complete Dealer Bulletin will be provided to dealers in second quarter, 2024 when it is anticipated that parts ordering information and repair instructions will be available to support this safety recall. For new vehicle storage guidelines, refer to EFC13033, Storage Guidelines for New Vehicles.

IMPORTANT: Dealers should open a Repair Order (RO) only when a full dealer bulletin is published. Opening an RO against an Awareness or Advance Notice will result in warranty rejections against a recall.

 

CUSTOMER NOTIFICATION

Owners of record will be notified via first-class mail after repair instructions and parts ordering information have been provided to dealers.

 

PLEASE NOTE:

Federal law requires dealers to complete this recall service before a new vehicle is delivered to the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of up to $26,315 per vehicle. Correct all vehicles in your new vehicle inventory prior to delivery.

 

DEALER-OPERATED RENTAL VEHICLES

The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please consult your legal counsel for legal advice.

 


Ford Motor Company (FordeBay logo) Recall No. 23S63 Chronology             

CERTAIN 2023 MODEL YEAR F-150 AND SUPER DUTY VEHICLES –   DRIVER AIRBAG MAY NOT DEPLOY

 Date of Submission: December 15, 2023

Chronology of Defect / Noncompliance Determination

Provide the chronology of events leading up to the defect decision or test data for the noncompliance decision.

November – December 2023

On November 8, 2023, the Tier 1 supplier, BCS Automotive Interface Solutions (“BCS”), notified Ford that it would be filing an equipment recall report with NHTSA related to airbag clock springs supplied to BCS by a sub-supplier, American Furukawa. BCS told Ford that certain clock spring assemblies used in Steering Column Control Modules (SCCM) supplied to FordeBay logo by BCS may have been contaminated in the sub-supplier’s manufacturing process.

On November 9, 2023 2023 the issue pertaining to contaminated clock springs was brought to Ford’s Critical Concern Review Group (CCRG) for review and an investigation was opened. Concurrent with the initiation of the CCRG investigation, Ford started working with BCS to analyze production and shipping records provided by BCS to understand which Ford assembly facilities and vehicle lines were supplied with SCCMs that may contain the subject clock springs.

On November 14, 2023, BCS filed an equipment recall report with NHTSA which was provided by NHTSA to Ford on December 4, 2023.

Through November, Ford continued to work with BCS to review supplier production and shipping records, as well as supplier technical reports. Using serial numbers supplied by BCS, Ford traced the SCCMs provided by BCS to the 2023 model year F-150 and Super Duty vehicles in which they were installed.

Ford searched warranty, customer and field reports as well as connected vehicle data to identify reports that may be related to open circuits caused by insufficient welding of the bus bar and ribbon cable of the clock spring assembly. Ford also reviewed the SCCM circuitry diagram, which provides diagnostic path information,  to verify that the Diagnostic Trouble Codes (DTCs) reported in warranty and connected vehicle data could be related to open circuits resulting from the regions of insufficient welding. Additionally, the CCRG investigation confirmed that Ford’s assembly plant controls check for DTCs during end-of-line processes, and in the event an airbag DTC is present, the vehicle would not be permitted to leave plant control.

As of December 6, 2023, Ford is aware of 19 warranty reports received from May 1, 2023, through November 10, 2023, indicating open circuits that could potentially be related to the clock spring concern described in the supplier’s equipment recall report.

On December 8, 2023, Ford’s Field Review Committee reviewed the concern and approved a field action.

Ford is not aware of any reports of accident or injury related to this condition.

 


6 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoF-1502023
FORDF-250 SD2023
FORDF-350 SD2023
FORDF-450 SD2023
FORDF-550 SD2023
FORDF-600 SD2023

 


5 Associated Documents

Recall 573 Report-Amendment 12/15/2023

RCLRPT-23V847-6412.PDF 216.899KB

 


Recall Acknowledgement

RCAK-23V847-2796.pdf 674.529KB

 


Defect Notice 573 Report

RCLRPT-23V847-5210.PDF 216.418KB

 


Chronology

RMISC-23V847-6440.pdf 98.078KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-23V847-9849.pdf 45.032KB

 


Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

 


 

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