Ticking/Tapping or Rattle Type Noise on Initial Start-Up – 2011-2015 Ford F-150

NHTSA ID Number: 10148706

Manufacturer Communication Number: TSB 18-2305

Summary

Some 2011-2015 F-150 vehicles equipped with a 3.5L EcoBoost engine and built on or before 29-May-2015 may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine upon initial start-up that may last for 2-5 seconds after a cold soak of 6 hours or more. Follow the Service Procedure steps to correct the condition.

 

5 Affected Products

Vehicle

FORDeBay logoF-1502011-2015

 


TECHNICAL SERVICE BULLETIN

3.5L EcoBoost – Cold Start – Ticking/Tapping Or Rattle Type Noise – Built On Or Before 29-May-2015

18-2305

24 October 2018

 

This bulletin supersedes 16-0027. Reason for update: New Part/Procedure For Same Condition

 

Model:

FordeBay logo

2011-2015 F-150

 

Summary

This article supersedes TSB 16-0027 to update the Parts List.

Issue: Some 2011-2015 F-150 vehicles equipped with a 3.5L EcoBoost engine and built on or before 29-May-2015 may exhibit a ticking/tapping or rattle type noise from the top front cover area of the engine upon initial start-up lasting for 2-5 seconds after a cold soak of 6 hours or more.

 

Action: Follow the Service Procedure steps to correct the condition.

 

Parts

DescriptionQuantityPart Number
Cam Cover Gasket – Right Side (2011–2012)1BR3Z-6584-B
Ford Gasket
  • Geniune OEM part
  • Part number: BR3Z-6584-B
  • Package Weight: 2.0 pounds
  • Included components: GASKET
Cam Cover Gasket – Right Side (2013–2015)1DL3Z-6584-C
Timing Chain Tensioner Kit1BL3Z-6D256-C
Motorcraft® High Performance Engine RTV Silicone1TA-357
SEALANT - SILICONE
  • High Performance Applications
  • 5 oz. Tube
  • Sold Individually
Motorcraft® Silicone Gasket Remover1ZC-30-AeBay logo
Genuine Ford Fluid ZC-30 Silicone Gasket Remover - 12 oz.
  • Specifically formulated to soften cured RTV and residue left from multi-layer steel gaskets
  • Allows removal of gasket residue with a plastic or wood scraper
  • Safe for aluminum and cast iron gasket surfaces
  • Assures a safe cleaning process without risk of damaging the sealing surface
  • Eliminates the need for metal tools or abrasives for removing gasket residue
Motorcraft® Metal Surface Prep1ZC-31-B
Motorcraft - Towelette-Metal C (ZC31B)
  • Leading Manufacturer Of High-Quality Products
  • International Renown For Our Diverse Range Of Award-Winning Products
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Motorcraft® Orange Concentrated Antifreeze/Coolant1VC-3-B
Ford Genuine Fluid VC-13-G Yellow Concentrated Antifreeze/Coolant - 1 Gallon
  • Yellow-colored, longer-life, ethylene glycol-based antifreeze/coolant for use in gasoline and diesel engines
  • Provides year-round antifreeze, anti-boil and corrosion protection
  • 50/50 mixture of coolant and distilled water provides freeze protection down to -34°F (-37°C) and boiling protection up to 265°F (129°C)
  • Do not mix different colors or types of coolant in your vehicle
  • Contains a bittering agent
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil6XO-5W30-Q1SPeBay logo

 

Warranty Status: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.

 

Labor Times

DescriptionOperation No.Time
2011-2014 F-150 3.5L GTDI: Replace All Four VCT Units And The Primary Timing Chain (Do Not Use With Any Other Labor Operations)182305A9.2 Hrs.
2015 F-150 3.5L GTDI: Replace All Four VCT Units And The Primary Timing Chain (Do Not Use With Any Other Labor Operations)182305B9.0 Hrs.

 

 

Repair/Claim Coding

Causal Part:6584
Condition Code:42

 

Service Procedure

  1. Check the vehicle build date. Was the vehicle built on or before 29-May-2015?

(1). Yes – proceed to Step 2.

(2). No – this procedure does not apply. Refer to Workshop Manual (WSM), Section 303-00 for normal diagnostics.

  1. Does the customer state a ticking/tapping or rattle type noise lasting for 2-5 seconds occurs from the top front cover area of the engine upon cold start-up after a cold soak of 6 hours or more?

(1). Yes – proceed to Step 3.

(2). No – this article does not apply. Refer to WSM, Section 303-00 for normal diagnostics.

  1. Replace all 4 variable camshaft timing (VCT) units and the primary timing chain. Refer to WSM, Section 303-01.

18-2305
24 October 2018

 


TSB 15-0131

 


 

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3 thoughts on “Ticking/Tapping or Rattle Type Noise on Initial Start-Up – 2011-2015 Ford F-150”

  1. I bought a 2012 f150 used with 45k miles and the truck was in mint condition. At 90k the engine needs to be replaced says the dealer and after checking the transmission it may need to ne rellaced as well. tsb 16-0027 and the tranny throughz no code but does a false neutral. I am absolutely amazed that Ford can get away with selling a $50,000 dollar vehicle that has design flaws and wont take any responsablity not even a little. Bowen Scarff Ford of Kent, Wa. Has my truck and wont take any responsibility for design flaws. I will post this everywhere i can and i will tell everybody i can. Ivd bought 12 new ford vehicles in my life time and this is the thanks i got from Ford.

    Reply
    • I bought a used 2011 it had 73000 miles on it started having issues out the gate Don Chalmers Ford would do nothing put it in the shop several times before the 80000 mile cutoff put in the shop at 120000 miles they wanted to sell me a new engine extended warranty company said it was timing chain stretch and they would not do what was right kept my truck for a whole month I told them put my truck back together and I’m not paying for the teardown or other things they had done have my truck now going to attempt the job myself

      Reply

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