22N18 – Replacement of High-Pressure Fuel Injectors – 2021-2023 Ford Bronco Sport & 2020-2022 Escape

NHTSA ID Number: 10233848

Manufacturer Communication Number: 22N18

Summary

Certain 2021-2023 Model Year Bronco Sport and 2020-2022 Model Year Escape Vehicles with a 3-cylinder 1.5L Engine

Replacement of High-Pressure Fuel Injectors

 


March 14, 2023

Customer Satisfaction Program 22N18
Certain 2021-2023 Model Year Bronco Sport and 2020-2022 Model Year Escape
Vehicles with a 3-cylinder 1.5L Engine
Replacement of High-Pressure Fuel Injectors

 

PROGRAM TERMS
This program provides a no-cost, one-time replacement (if needed) of all three high-pressure fuel injectors for 15 years of service or 150,000 miles from the warranty start date of the vehicle, whichever occurs first.

This is a one-time repair program.

If a vehicle has already exceeded either the time or mileage limits, this no-cost, one-time repair will last through March 31, 2024.

Coverage is automatically transferred to subsequent owners.

 

VEHICLES COVERED BY THIS PROGRAM

Vehicle Model Year Assembly Plant Build Dates
Bronco Sport2021HermosilloFebruary 5, 2020 through November 17, 2021
2022June 9, 2021 through October 17, 2022
2023June 14, 2022 through August 12, 2022
Escape2020LouisvilleNovember 19, 2018 through December 22, 2020
2021August 26, 2020 through December 3, 2021
2022August 16, 2021 through October 17, 2022

Affected vehicles are identified in OASIS.

 

REASON FOR PROVIDING A NO-COST, ONE-TIME REPAIR

In some of the affected vehicles there is a possibility that a high-pressure fuel injector may crack, which may result in fuel accumulating on the top of the engine. Liquid fuel and/or fuel vapor that accumulates near a sufficiently hot surface may ignite resulting in an under-hood fire, increasing the risk of injury. FordeBay logo has issued FSA 22S73 to remedy this safety concern.

NOTE: When FSA 22S73 is completed and claimed, customer satisfaction program 22N18 will be automatically activated on the VIN and will provide a one-time repair to replace the high-pressure fuel injectors in the event of a cracked high-pressure injector.

 

SERVICE ACTION

If an affected vehicle is experiencing leaking high-pressure fuel injectors, or has DTC P0087 with wrench light, dealers are to replace all three high-pressure fuel injectors. This service must be performed at no charge to the vehicle owner.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner letters specific to FSA 22N18 will not be mailed, however, information advising owners about FSA 22N18 being automatically activated after 22S73 has been completed, is included in the owner letter mailings for 22S73. Dealers should repair any affected vehicles that experience a cracked highpressure fuel injector(s), or present with DTC P0087 with wrench light, whether or not the customer has received a letter.

 

SOLD VEHICLES

  • Only owners with affected vehicles that exhibit the covered condition will be directed to dealers for repairs.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

Do not perform this program unless the affected vehicle exhibits the covered condition.

 

TITLE BRANDED / SALVAGED VEHICLES

Title branded, salvaged vehicles and vehicles with cancelled warranty coverage are eligible for this program unless emission coverage is explicitly cancelled, as indicated by one of the following OASIS Warranty Cancellation Messages only:

  • SCRAPPED UNIT – ALL WARRANTY CANCELLED – TOTAL INCLUDING EMISSIONS
  • ALL WARRANTY CANCELLED INCLUDING EMISSIONS

 

OWNER REFUNDS

  • FordeBay logo Motor Company is offering a refund for owner-paid repairs covered by this program if the repair was performed before March 28, 2023. This refund offer expires September 30, 2023.
  • Dealers are also pre-approved to refund owner-paid emergency repairs that were performed away from an authorized servicing dealer after the date of the Owner Notification Letter. Noncovered repairs, or those judged by FordeBay logo to be excessive, will not be reimbursed.
  • Refunds will only be provided for the cost associated with replacing a cracked high-pressure fuel injector(s).

 

RENTAL VEHICLES

The use of rental vehicles is not approved for this program.

 

PICK-UP AND DELIVERY

All customers affected by this program have the option of complimentary Vehicle Pick-up & Delivery service (at participating dealers). Refer to EFC12071, 2023 Remote Experience Program, Pickup & Delivery (PDL) Offset section for additional details.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Special Program Part Ordering:

To place an order for HX7Z-9F593-E submit a Special Program order in the DOW system. SSSC contact is not required to order K-Coded parts on this program. More information can be found in EFC 10642.

Part Number  Description Order Quantity Claim Quantity
HX7Z-9F593-EHigh-pressure fuel injector33

 

Order the parts below through normal order processing channels:

Part Number  Description Order Quantity Claim Quantity
HX7Z-9J323-AHigh-pressure fuel supply tube11

 


CERTAIN 2021-2023 MODEL YEAR BRONCO SPORT AND 2020-2022

MODEL YEAR ESCAPE VEHICLES WITH A 3-CYLINDER 1.5L ENGINE — REPLACEMENT OF HIGH-PRESSURE FUEL INJECTORS

SERVICE PROCEDURE

1. Has recall 22S73 been completed on this vehicle?

No – Please complete 22S73 before continuing with this program.

Yes – Continue to Step 2.

2. Is there a presence of a strong raw fuel odor, leaking high pressure fuel injectors or evidence of fuel dripping from the drain tube that was installed under 22S73?

No – Continue to Step 3.

Yes – Continue to Step 4.

3. Is DTC P0087 present?

No – This program does not apply.

Yes – Continue to Step 4.

4. Replace all 3 high-pressure fuel injectors. Follow Workshop Manual (WSM) procedures in Section 303-04A.

NOTICE:  The crankcase vent tube does not need to be disconnected or removed. The insulator can be positioned aside for this procedure. See Figure 1.

NOTICE:  Injector Seals will not need to be replaced as the new fuel injectors will already have them installed.

NOTICE:  Fuel injector clips will need to be transferred from old fuel injectors to the new fuel injectors before installation.

 

FIGURE 1

 

IMPORTANT NOTE: Federal law prohibits selling motor vehicle parts or components that are  under safety, compliance, or emissions recall. Unless a part is requested to be  returned to FordeBay logo, all parts replaced under this FSA must be scrapped in  accordance with all applicable local, state and federal environmental  protection and hazardous material regulations. Refer to the Parts Retention, Return, & Scrapping section of the FSA dealer bulletin for further information.

 


6 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoBRONCO SPORT2021-2023
FORDeBay logoESCAPE2020-2022

 


1 Associated Document

Manufacturer Communications

March 14, 2023
Customer Satisfaction Program 22N18

https://www.nhtsa.gov/recalls?nhtsaId=10233848

MC-10233848-0001.pdf 879KB

 


 

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