NHTSA ID Number: 10236686
Manufacturer Communication Number: TSB 23-2163
Summary
Some 2021-2022 Bronco vehicles built on or before 25-Jul-2022 may exhibit a rattle noise from the tailgate when driving on rough roads. The rattle may diminish with the spare tire removed. This may be due to the design of the tailgate and tailgate hinges. To correct this condition, follow the Service Procedure to replace the tailgate and the upper and lower tailgate hinges.
Model:
| Ford
2021-2022 Bronco |
Built on or before 25-Jul-2022
|
Issue: Some 2021-2022 Bronco vehicles built on or before 25-Jul-2022 may exhibit a rattle noise from the tailgate when driving on rough roads. The rattle may diminish with the spare tire removed. This may be due to the design of the tailgate and tailgate hinges. To correct this condition, follow the Service Procedure to replace the tailgate and the upper and lower tailgate hinges.
Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:
- 2021-2022 Bronco
- Built on or before 25-Jul-2022
- Rattle noise from the tailgate when driving on rough roads
Parts
| Service Part Number | Quantity | Description | Unit of Issue | Piece Quantity |
| M2DZ- 7826800-B | 1 | Upper Tailgate Hinge | 1 | 1 |
| M2DZ- 7842900-A | 1 | Lower Tailgate Hinge | 1 | 1 |
| M2DZ-7840010-A | 1 | Tailgate | 1 | 1 |
| W721746-S450B | 1 | Hinge to Tailgate Bolts | 4 | 4 |
| M2DZ-9940380-A | 1 | Tailgate Insulator Pad | 1 | 1 |
| M2DZ-9942528-A | 1 | Bronco Badge – Version 1 – Chrome | 1 | 1 |
| M2DZ-7842528-B | 1 | Bronco Badge – Version 2 – Black | 1 | 1 |
| N2DZ-7842528-Y | 1 | Bronco Badge – Version 3 – Raptor | 1 | 1 |
| N2DZ-7842528-Z | 1 | Ford Badge |
Parts
Parts To Inspect And Replace Only If Necessary
| Service Part Number | Quantity | Description | Unit of Issue | Piece Quantity |
| A-W715684-S439 | If Needed | Hinge To Body Bolt | 1 | 6 |
Quantity refers to the amount of the service part number required to repair the vehicle.
Unit of Issue refers to the number of individual pieces included in a service part number package.
Piece Quantity refers to the total number of individual pieces required to repair the vehicle.
As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.
If Needed indicates the part is not mandatory.
Service Procedure
1. Replace and paint-to-match the tailgate and the upper and lower tailgate hinges. Refer to the Workshop Manual (WSM), Section 501-03 > Removal and Installation > Tailgate. A new Ford logo, Bronco logo and tailgate insulator pad must be installed onto the new tailgate.
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| FORD | BRONCO | 2021-2022 |
1 Associated Document
Manufacturer Communications
23-2163
23 May 2023
MC-10236686-0001.pdf 123.909KB
- FITMENT: Compatible with 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Full-Size Pickup. (Will not compatible with Stepside Style Models, compatible with 1996-1997 HD Models only. )
- FEATURE & PART NUMBER: Color: Black. Material: Steel. Surface Finish: Primed. Direct Replacement. Replacement For Part Number FO1900104.
- HEAVY DUTY: Made of high quality Steel, which is strong and impact-resistant, ensuring a long-lasting usage. Built to strict quality control standards.
- PACKAGE: 1 x Primed Steel Complete Rear Tailgate ONLY. (Hardware not Included - Reuse Factory Hardware.)
- INSTALLATION: Professional Installation is Highly Recommended. Instructions NOT included.
- 【Perfect Fit】: Compatible with 2009-2014 Ford F150 models, this rear tailgate fits seamlessly with your truck's body, giving a clean, factory-like appearance and easy installation without modifications
- 【Built Tough for Every Load】: Crafted from premium cold-rolled steel, this tailgate replacement can handle heavy gear, tools, and weekend cargo without bending, denting, or giving out
- 【Safe and Easy Access】: This steel tailgate keeps your cargo secure while allowing easy loading and unloading, making every trip simpler and more efficient
- 【Clean Factory Appearance】: The black electro-coated primer offers a clean, factory-style look with corrosion resistance for immediate use, while giving you the option to paint and match your truck’s color for added protection and a seamless finish
- 【Hassle-Free Installation】: Designed as a direct replacement, this rear tailgate assembly installs quickly and easily, with unibody construction for added strength and durability
- Tailgate Compatible with Ford F-250 1987-1996, F-150, F-350 1987-1997, F-Super Duty 1988-1991
- Features: Primed, Steel
- 6Cyl, 8Cyl, 4.9L, 5.0L, 5.8L, 6.9L, 7.3L, 7.5L, Styleside
- Interchange Part Numbers: E7TZ9940700A, F2TZ9940700A, FO1900104
- OE Number: E7TZ9940700A, F2TZ9940700A & Partslink Number: FO1900104
- Tailgate Compatible with Ford F-250 Super Duty 2008-2016, F-350 Super Duty, F-450 Super Duty 2010-2016
- Features: Primed, Steel
- 10Cyl, 8Cyl, 5.4L, 6.2L, 6.4L, 6.7L, 6.8L, For Models Without Integrated Step
- Interchange Part Numbers: DC3Z9940700A, FO1900125
- OE Number: DC3Z9940700A & Partslink Number: FO1900125
- Compatible Vehicles: This tailgate is compatible with 1997-2004 Ford F-150. Compatible with 1999-2016 Ford F-250. Compatible with 1999-2016 Ford F-350. Compatible with 1999-2016 Ford F-450. Compatible with 1999-2016 Ford F-550
- Durable Construction: Made of premium black steel, this rear tailgate provides long-lasting durability. The stable steel construction not easy to dents and wear, ensuring that it stays in excellent condition even in harsh weather or rugged environments
- Enhanced Appearance: The rear tailgate is designed to accentuate the off-road style of the pickup, and its powder-coated finish avoids the paint from cracking and flaking, giving your pickup a long-lasting stylish appearance
- Functional Design: The openwork mesh design of the tailgate enhances airflow and reduces air drag during drive to improve fuel efficiency, while also avoiding cargo from falling out of the vehicle, allowing for effective overall vehicle performance and ensuring excellent practicality
- Easy Installation: You will receive 1 x Rear Tailgate. Mounting hardware and instruction are included in the package. Simple screw-in installation, no need for complicated modifications, simply tear down the old tailgate and install the new one
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5/29/23, 9:03 AM 2021 Bronco https://www.fordtechservice.dealerconnection.com 1/2 TECHNICAL SERVICE BULLETIN Rattle From Tailgate When Driving On Rough Roads – Built On Or Before 25-Jul-2022 23-2163 23 May 2023 Model: Ford 2021-2022 Bronco Built on or before 25-Jul-2022 Issue: Some 2021-2022 Bronco vehicles built on or before 25-Jul-2022 may exhibit a rattle noise from the tailgate when driving on rough roads. The rattle may diminish with the spare tire removed. This may be due to the design of the tailgate and tailgate hinges. To correct this condition, follow the Service Procedure to replace the tailgate and the upper and lower tailgate hinges. Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria: • 2021-2022 Bronco • Built on or before 25-Jul-2022 • Rattle noise from the tailgate when driving on rough roads Parts Service Part Number Quantity Description Unit of Issue Piece Quantity M2DZ- 7826800-B 1 Upper Tailgate Hinge 1 1 M2DZ- 7842900-A 1 Lower Tailgate Hinge 1 1 M2DZ-7840010-A 1 Tailgate 1 1 W721746-S450B 1 Hinge to Tailgate Bolts 4 4 M2DZ-9940380-A 1 Tailgate Insulator Pad 1 1 M2DZ-9942528-A 1 Bronco Badge – Version 1 – Chrome 1 1 M2DZ-7842528-B 1 Bronco Badge – Version 2 – Black 1 1 N2DZ-7842528-Y 1 Bronco Badge – Version 3 – Raptor 1 1 N2DZ-7842528-Z 1 Ford Badge Parts Parts To Inspect And Replace Only If Necessary Service Part Number Quantity Description Unit of Issue Piece Quantity A-W715684-S439 If Needed Hinge To Body Bolt 1 6 Quantity refers to the amount of the service part number required to repair the vehicle. Unit of Issue refers to the number of individual pieces included in a service part number package. Piece Quantity refers to the total number of individual pieces required to repair the vehicle. As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non- whole numbers, including less than 1. If Needed indicates the part is not mandatory. Warranty Status: Eligible under provisions of New Vehicle Limited Warranty (NVLW)/Service Part Warranty (SPW)/Special Service Part (SSP)/Extended Service Plan (ESP) coverage. Limits/policies/prior approvals are not LW/SPW/SSP/ESP coverage limits are determined by the identified causal part and verified sing the OASIS part coverage tool. 5/29/23, 9:03 AM 2021 Bronco https://www.fordtechservice.dealerconnection.com 2/2 Labor Times Description Operation No. Time 2021-2022 Bronco: Replace The Tailgate And Both Hinges (Can Be Claimed With Operation B Or C) (Do Not Use With Any Labor Operations Outside Of This Article) Additional Time To Paint The New Tailgate And Hinges (Can Be Claimed With Operation A) (Do Not Use With Any Labor Operations Outside Of This Article) Additional Time To Paint The New Tailgate And Hinges, Vehicles With Tri Coat Paint (Can Be Claimed With Operation A) (Do Not Use With Any Labor Operations Outside Of This Article) 232163A 232163B 232163C 2.6 Hrs. 1.6 Hrs. 2.2 Hrs. Repair/Claim Coding Causal Part: 7840010 Condition Code: D4 Service Procedure 1. Replace and paint-to-match the tailgate and the upper and lower tailgate hinges. Refer to the Workshop Manual (WSM), Section 501-03 > Removal and Installation > Tailgate. A new Ford logo, Bronco logo and tailgate insulator pad must be installed onto the new tailgate. © 2023 Ford Motor Company All rights reserved. NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service. The procedures should not be performed by “do-it-yourselfers”. Do not assume that a condition described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves the right de this information with updates. The most recent information is available through Ford Motor Company’s on-line technical resources.
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