Equipped With A Gas Engine – Loose/Sagging Underbody Insulator – 2017-2022 Ford Super Duty

NHTSA ID Number: 10218614

Manufacturer Communication Number: TSB 22-2247

Summary

Some 2017-2022 F-Super Duty vehicles may experience a loose/sagging underbody insulator that could be seen or heard by the customer. This may be due to insufficient retention. To correct the condition, follow the Service Procedure to re-secure the insulator and adding additional clamping points.

 


Model:

Ford

2017-2022 Super Duty

Gas engine

 

Issue: Some 2017-2022 F-Super Duty vehicles may experience a loose/sagging underbody insulator that could be seen or heard by the customer. This may be due to insufficient retention. To correct the condition, follow the Service Procedure to re-secure the insulator and adding additional clamping points.

Action: Follow the Service Procedure to correct the condition on vehicles that meet all the following criteria:

 

Parts

Service Part NumberQuantityDescriptionUnit of IssuePiece Quantity
Obtain Locally2Washer – Zinc Coated Steel Or Aluminum, 1/4 inch Inside Diameter, 2 Inch Outside Diameter, Thickness 2 mm Max12
TA-2-BeBay logo
Genuine Ford Fluid TA-2 Seam Sealer - 10.3 oz.
  • Fast-curing; permanently flexible
  • Excellent bond strength; paintable in 10 minutes
  • Will not shrink, crack or peel; bonds to all primed or painted metals, and most automotive plastics
  • Heavy bodied, non-sag formula; immediately bakeable
  • Typical applications include: standing cosmetic seams, truck bed seams, tooled door skin seams, floor pans, core supports
As NeededMotorcraft® Seam Sealer (Black)
PM-13-BeBay logoAs NeededMotorcraft® Anti-Corrosion Coating

 

Parts

Rivets – 1 or 2 total pieces required depending on the application. This list contains various options, not all will be needed.

Service Part NumberQuantityDescriptionUnit of IssuePiece Quantity
W719880-S4171Rivet41 Or 2
W702554-S9001Rivet41 Or 2
W702554-S4371Rivet41 Or 2
W708777-S9001Rivet41 Or 2
W708777-S900C1Rivet1001 Or 2
W705297-S4171Rivet41 Or 2

Quantity refers to the amount of the service part number required to repair the vehicle.

Unit of Issue refers to the number of individual pieces included in a service part number package.

Piece Quantity refers to the total number of individual pieces required to repair the vehicle.

As Needed indicates the amount of the part may vary and/or is not a whole number. Parts can be billed out as non-whole numbers, including less than 1.

 

Service Procedure

Review the following video before ordering parts or attempting to repair a vehicle:

Video Link – Super Duty Underbody Insulators Loose/Sagging

https://bcove.video/33zsXxo

NOTE: The underbody insulator is located directly above the exhaust. The insulator is highlighted for illustration purposes only in Figures 1-2.

Figure 1 – Crew Cab

 

Figure 2 – Super Cab

 

1. With the vehicle in neutral (N), position the vehicle on a hoist. Refer to Workshop Manual (WSM), Section 100-02.

2. Measure and mark the locations on the underbody insulator according to cab and wheelbase:

(1). For Crew Cab vehicles with a 160 or 179 in. wheelbase, refer to Figure 3.

(2). For Crew Cab vehicles with a 175 in. wheelbase, refer to Figure 4.

(3). For Super Cab vehicles with a 164 in. wheelbase, refer to Figure 5.

(4). For Super Cab vehicles with a 192 in. wheelbase, refer to Figure 6.

Figure 3

 

Figure 4

 

Figure 5

 

Figure 6

 

3. For rivet part number W719880-S417, use the 5.1 mm (13/64 in) drill bit. For all other rivets, use a 6.7 mm (17/64 in) drill bit to drill a hole through the insulator and into the floor. (Figure 7)

(1). For Super Cab vehicles with a 192 in. wheelbase, lay the washer on the flat surface and follow the dimensions as shown for the pilot hole center. Refer to Figure 8 where the yellow line is the washer and the blue line is the rivet.

(2). Use the 13 mm (1/2 in) drill stop to make sure the drill bit does not reach the carpet.

Figure 7

 

Figure 8 – Yellow line indicates the washer, blue line indicates the rivet

 

4. Using a small brush, apply a layer of Motorcraft® Anti-Corrosion Coating to the edges of the newly drilled holes.

5. Install the washer onto the rivet. (Figure 9)

NOTE: Not all approved rivets may appear the same as shown in these instructions.

Figure 9

 

6. Apply a thick layer of Motorcraft® Seam Sealer (Black) to the rivet and the backside of the washer. (Figure 10)

Figure 10

 

7. Using a 1/4″ rivet gun, install the rivet and washer to the drilled hole. (Figure 11)

(1). To confirm the rivet is properly secured, apply as much force to the rivet gun as possible.

Figure 11

 

8. Attempt to move the washer/rivet to confirm it is properly secured.

9. Using a small brush, apply a layer of the Motorcraft® Anti-Corrosion Coating to the washer and rivet.

10. If a second drilled hole is required, repeat Steps 3-9.

 


12 Affected Products

Vehicles

MAKEMODELYEAR
FORDF-250 SD2017-2022
FORDF-350 SD2017-2022

 


1 Associated Document

Manufacturer Communications

22-2247
09 August 2022

MC-10218614-0001.pdf 415.239KB

 


 

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