21L04 – Fuel Filler Door E85 Label Removal – 2020-2021 Ford Transit

NHTSA ID Number: 10211953

Manufacturer Communication Number: 21L04

Summary

Certain 2020-2021 Model Year Transit Vehicles Equipped with a 3.5L Ecoboost EngineFuel Filler Door E85 Label Removal – In all of the affected vehicles, the fuel tank filler door may incorrectly have an E85 fuel label installed on units that are not rated for E85 fuel. The use of E85 fuel in vehicles not rated for E85 fuel may cause a lean condition along with a Malfunction Indicator Lamp (MIL) and a P0172 Diagnostic Trouble Code (DTC). Continued driving with E85 fuel may lead to drivability symptoms including hard to start, rough idle, stalling, hesitation, surging, or lack of power.

 


AFFECTED VEHICLES

Vehicle Model Year Assembly Plant Build Dates
Transit2020-2021Kansas CityDecember 01, 2020 through July 20, 2021

 

REASON FOR THIS ACTION

In all of the affected vehicles, the fuel tank filler door may incorrectly have an E85 fuel label installed on units that are not rated for E85 fuel. The use of E85 fuel in vehicles not rated for E85 fuel may cause a lean condition along with a Malfunction Indicator Lamp (MIL) and a P0172 Diagnostic Trouble Code (DTC). Continued driving with E85 fuel may lead to drivability symptoms including hard to start, rough idle, stalling, hesitation, surging, or lack of power.

 

SERVICE ACTION

Before delivering any of the vehicles involved in this program, dealers are to inspect the fuel filler door for an E85 fuel label and remove it if present. This service will be performed on the affected vehicles at no charge to the vehicle owner.

This can be completed by the dealer utilizing a mobile repair process. To assist vehicle owners to have this repair completed, dealers are to arrange for a mobile repair at the owner’s location. Refer to the Special Allowances section in Attachment I for further details.

 

OWNER NOTIFICATION AND MAILING SCHEDULE

Owner Letters are expected to be mailed the week of June 6, 2022. Dealers should repair any affected vehicles that arrive at their dealerships, whether or not the customer has received a letter.

 

EXPIRATION DATE

This program has no expiration date. We encourage dealers to complete this service as soon as possible.

 

MOBILE REPAIR RECOMMENDATIONS

  • Confirm with customer a mobile repair is feasible.
  • Check OASIS prior to going to the customer’s home or business to confirm if any other outstanding FSA needs to be completed.
  • Transportation – due to the simplicity of this repair, a specialty vehicle is not required.

 

MOBILE REPAIR ADDITIONAL INFORMATION

Please ensure the technician brings the following to the mobile repair destination:

  • Printed Technical Instructions.
  • Printed Repair/Work Order or any other necessary documentation as customer copy(s) o Documents could also be emailed to the customer.
  • Shirt/uniform and vehicle graphic with dealership or FordeBay logo logos are recommended.
  • Recommended tools and cleaning supplies: plastic scraper, mineral spirits, isopropyl alcohol and a clean lint free shop towel.

 

SOLD VEHICLES

  • Owners of affected vehicles will be directed to dealers for repairs.
  • Correct other affected vehicles identified in OASIS which are brought to your dealership.
  • Dealers are to prioritize repairs of customer vehicles over repairs of new and used vehicle inventory.

 

STOCK VEHICLES

  • Correct all affected units in your new vehicle inventory before delivery.
  • Use OASIS to identify any affected vehicles in your used vehicle inventory.

 

TITLE BRANDED / SALVAGED VEHICLES

Affected title branded and salvaged vehicles are eligible for this Field Service Action.

 

PARTS REQUIREMENTS / ORDERING INFORMATION

Parts are not required to complete this repair.

 


CERTAIN 2020-2021 MODEL YEAR TRANSIT VEHICLES EQUIPPED WITH A 3.5L ECOBOOST ENGINEFUEL FILLER DOOR E85 LABEL REMOVAL

 

SERVICE PROCEDURE

1. Open the fuel filler door following the owners manual and locate the yellow E85 fuel label. See Figure 1.

 

2. Using your finger or a plastic scraper, remove the yellow E85 fuel label. See Figure 2.

 

3. Using mineral spirits and a clean lint free shop towel, remove any residue left behind from the E85 fuel label. See Figure 3.

 

4. Using isopropyl alcohol and a clean lint free shop towel, clean any mineral spirits residue left behind. See Figure 4.

 

5. Close the fuel filler door. This completes the repair.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
FORDeBay logoTRANSIT2020-2021

 


1 Associated Document

Manufacturer Communications

Special Field Action 21L04
May 17, 2022

https://www.nhtsa.gov/recalls?nhtsaId=10211953

MC-10211953-0001.pdf 1187.19KB

 


NHTSA ID Number: 10213730

Manufacturer Communication Number: 21L04

Summary

Certain 2020-2021 Model Year Transit Vehicles Equipped with a 3.5L Ecoboost EngineFuel Filler Door E85 Label Removal .In all of the affected vehicles, the fuel tank filler door may incorrectly have an E85 fuel label installed on units that are not rated for E85 fuel. The use of E85 fuel in vehicles not rated for E85 fuel may cause a lean condition along with a Malfunction Indicator Lamp (MIL) and a P0172 Diagnostic Trouble Code (DTC). Continued driving with E85 fuel may lead to drivability symptoms including hard to start, rough idle, stalling, hesitation, surging, or lack of power.

 

1 Associated Document

Manufacturer Communications

Special Field Action 21L04
Owner Letter
June 2022

https://www.nhtsa.gov/recalls?nhtsaId=10213730

MC-10213730-0001.pdf 198.158KB

 


 

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