Door Will Not Open From The Exterior Handle – 2021-2022 Ford F-150

NHTSA ID Number: 10214756

Manufacturer Communication Number: TSB 22-2228

Summary

Some 2021-2022 F-150 vehicles may exhibit a condition where a front and/or crew cab rear door will not open from the exterior handle when the doors are unlocked or where the exterior handle seems blocked from reaching full travel (full stroke). This may be due to the engagement of the resettable inertia lock feature within the handle reinforcement mechanism. If this is the case, the mechanism can be reset to allow full handle function. To correct the condition, follow the Service Procedure to reset the inertia lock.

 


Model:

Ford

2021-2022 F-150

 

Issue: Some 2021-2022 F-150 vehicles may exhibit a condition where a front and/or crew cab rear door will not open from the exterior handle when the doors are unlocked or where the exterior handle seems blocked from reaching full travel (full stroke). This may be due to the engagement of the resettable inertia lock feature within the handle reinforcement mechanism. If this is the case, the mechanism can be reset to allow full handle function. To correct the condition, follow the Service Procedure to reset the inertia lock.

 

Action: Follow the Service Procedure to correct this condition on vehicles that meet the following criteria:

 

  • 2021-2022 F-150
  • Door will not open from the exterior handle

 

Service Procedure

1. Open the affected door using the inside handle.

2. Remove the exterior handle by removing the exterior front door handle access plug and accessing the release screw on the handle reinforcement.

3. Turn the mechanism release screw counterclockwise 3-4 turns only without pulling on the exterior handle. Do not fully drive the screw as instructed in the handle removal procedure since this disengages the handle from the mechanism while the mechanism bell-crank is not pre-loaded to pre-assembly position. The door lock and/or the bezel plug may also come loose.

4. Turn the mechanism screw clockwise to full torque as instructed in the handle assembly procedure. Verify the following:

(1). Handle functions correctly and the door can be released from outside when unlocked.

(2). Door lock or bezel plug are fully secured to the door.

(3). Handle is fully secured to the door and mechanism.

Click on this link for a demonstration of resetting the inertia lock.

 


2 Affected Products

Vehicle

MAKEMODELYEAR
FORDF-1502021-2022

 


1 Associated Document

Manufacturer Communications

22-2228
20 June 2022

MC-10214756-0001.pdf 60.075KB

 


 

Bestseller No. 1
Permatex 80345 White Lithium Grease, 1.5 oz.
  • All-purpose white lubricant for metal-to-metal and metal-to-plastic applications
  • Withstands moisture and high heat
  • Protects against rust and makes surfaces friction-free
  • Stainless and non-toxic
  • Suggested Applications: Door hinges, hood latches, trunk latches, hatchback struts, seat tracks, garage door and delivery truck door tracks
Bestseller No. 2
AstraVox White Lithium Grease, Multi-Purpose Lubricant Lithium Grease
  • Superior Metal-to-Metal Lubrication: White lithium grease effectively reduces friction and ensures smooth operation. Lithium grease is ideal for hinges, gears, bearings, chains, and other metal components.
  • Rust Prevention & Long-Lasting Protection: White lithium grease provides a strong, moisture-resistant barrier that protects against rust, corrosion, and oxidation. even in challenging environments, extending the life of your equipment. A lithium grease you can trust.
  • Multipurpose & Versatile Use: Perfect for automotive, marine, industrial, and home applications. Whether you're lubricating door hinges, garage doors, machinery, chainsaws, lawnmowers, outdoor equipment, or bike chains, this garage door lubricant is up for the task.
  • Waterproof & Heat Resistant: Designed for outdoor and high-humidity conditions, this white lithium grease resists rain, moisture, and harsh environments. The bearing grease stays effective in temperatures from -12°C to 200°C, ensuring long-lasting lubrication and reliable performance.
  • Customer Service Guaranteed: If you are not satisfied with our white lithium grease, please contact us in your free time. You will get our sincere and positive response. Our job is to ensure that our customers are satisfied with their shopping.
Bestseller No. 3
WD-40 Specialist® White Lithium Grease, New Bigger Can, 13.3 OZ [1-Pack]
59 Reviews
WD-40 Specialist® White Lithium Grease, New Bigger Can, 13.3 OZ [1-Pack]
  • HEAVY-DUTY LUBRICATION & CORROSION PROTECTION: White lithium grease spray is ideal for metal-to-metal applications that require rust protection.
  • LONG-LASTING FORMULA: Provides long lasting protection capable of performing under extreme pressures.
  • SPRAYS ON EVENLY: Spray a thick, protective coating on equipment before placing in storage, including sprockets, latches, pulleys, cables and guide rails.
  • VERSATILE APPLICATIONS: Industrial-strength solution won't melt, freeze, or run off, with a working temperature range of 0F to 300F.
  • SMART STRAW: Permanently attached Smart Straw Sprays 2 Ways to get the precise application or broad coverage when and where you need it.
Bestseller No. 4
Keze White Lithium Grease Multi-Purpose Lubricant Car Door Grease Tube
  • Reduces Noise & Wear for Metal-to-Metal: Eliminates squeaks and grinding in metal/plastic parts. Provides long-lasting lubrication for garage doors, hinges, bearings, gears, chains and automotive components.
  • Protects Against Rust & Corrosion: The bearing grease creates a waterproof barrier that blocks moisture in humid or marine environments. Ideal for outdoor tools, car parts, and marine equipment.
  • Withstands Extreme Temperatures: Stable performance from -4°F to 392°F. Resists summer heat and winter cold without washing out or degrading.
  • No-Mess Precision Application: Includes brush for clean, targeted use. Thick formula clings to surfaces without dripping – ideal for hard-to-reach areas.
  • All-Purpose Lubricant: Works on household, automotive, and workshop items – from bike parts, chainsaws, outdoor equipment and lawnmowers to sliding doors and power tools.
Bestseller No. 5
Lucas Oil 10533 White Lithium Grease - 8 Ounce Squeeze Tube, 2 Pack
  • 2 Pack Value - Includes 2 Tubes - Meets NLGI-2 performance
  • Long lasting
  • Reduces wear
  • Extreme friction reducer
  • Recommended for use in household applications including garage doors, hinges, openers and springs

 


This product presentation was made with AAWP plugin.

Leave a Comment

Share to...