2.0L EcoBoost – Coolant In Cylinders, White Exhaust Smoke And/Or Illuminated MIL – 2015-2019 Ford & Lincoln

NHTSA ID Number: 10162071

Manufacturer Communication Number: TSB 19-2208

Summary

Some 2015-2018 Edge and 2017-2019 Fusion/MKZ/Escape/MKC vehicles equipped with a 2.0L EcoBoost engine may exhibit a low coolant level, white exhaust smoke and/or a runs rough condition with or without an illuminated malfunction indicator lamp (MIL). Diagnostic trouble codes (DTCs) may include P0300, P0301-P0304, P0316, P0217, P1285 and/or P1299 stored in powertrain control module (PCM). This may be due to coolant intrusion into the cylinder. To correct the condition, follow the Service Procedure steps to replace the long block engine assembly.

 

16 Affected Products

Vehicles

MAKE MODEL YEAR
FORD EDGE 2015-2018
FORD ESCAPE 2017-2019
FORD FUSION 2017-2019
LINCOLN MKC 2017-2019
LINCOLN MKZ 2017-2019

TECHNICAL SERVICE BULLETIN
2.0L EcoBoostCoolant In Cylinders, White Exhaust Smoke And/Or Illuminated MIL
19-2208
26 June 2019

This bulletin supersedes 19-2172. Reason for update: Replace Awareness/Interim Message

 

Model:

Ford
2015-2018 Edge
2017-2019 Escape
2017-2019 Fusion

Lincoln
2017-2019 MKC
2017-2019 MKZ

 

Summary

This article supersedes TSB 19-2172 to update the vehicles affected and Parts List.

Issue: Some 2015-2018 Edge and 2017-2019 Fusion/MKZ/Escape/MKC vehicles equipped with a 2.0L EcoBoost engine may exhibit a low coolant level, white exhaust smoke and/or a runs rough condition with or without an illuminated malfunction indicator lamp (MIL). Diagnostic trouble codes (DTCs) may include P0300, P0301-P0304, P0316, P0217, P1285 and/or P1299 stored in powertrain control module (PCM). This may be due to coolant intrusion into the cylinder. To correct the condition, follow the Service Procedure steps to replace the long block engine assembly.

Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following criteria:

  • One of the following vehicles:
    • 2015-2018 Edge
    • 2017-2019 Fusion/MKZ built on or before 8-Apr-2019
    • 2017-2019 Escape built on or before 16-May-2019
    • 2017-2019 MKC built on or before 18-Apr-2019
  • 2.0L EcoBoost engine
  • Presence of coolant in the engine cylinders, white exhaust smoke and/or a runs rough condition with or without an illuminated MIL

NOTE: Part availability for this TSB is initially limited and Dealers may experience temporary backorders that will be filled as quickly as possible. Dealers are requested to order parts only when required to complete a customer vehicle repair.

 

Parts

Description Quantity Part Number
Engine Long Block – Refer To The Parts Catalog For The VIN Specific Application 1 6006
Torque Converter Nuts (Package Contains 4 pieces) 1 W715618S437
Turbo Gasket (All Models) 1 EJ7Z-9448-B
Oil Filter Kit (All Models) 1 BE8Z-6731AC
Subframe Bolts (Edge/Fusion/MKZ) 1 W716457S439
Subframe Bolts (Escape/MKC) 2 7N5Z-00812-A
Turbo Heat Shield Nuts (All Models) 1 W713095S403
Tailpipe Fastener (Escape/MKC/Fusion/MKZ Only) 1 W520103S442
Catalytic Converter Fastener (All Models) 1 W714265S442
Tailpipe Gasket (All Models) 1 CV6Z-9450-E
Turbo To Catalytic Converter Gasket (All Models) 1 EJ7Z-6L612-A
Turbo Coolant Tube Washers (All Models) 1 W713212S300
Turbo Coolant Tube O-Ring (All Models) 1 FT4Z-6N652-D
Turbo Oil Supply Tube Washers (Edge) 1 F2GZ-6K679-A
Turbo Oil Supply Tube Washers (Escape/MKC/Fusion/MKZ) 1 W715323S300
Turbocharger Oil Filter (All Models) 1 BB5Z-6C683-A
Turbo Oil Return Tube Gasket (All Models) 1 EJ7Z-6N652-A
Turbo Oil Return Tube O-ring (All Models) 1 FT4Z-6N652-E
Engine Mount Nuts (Fusion/MKZ/Edge) (Package Contains 4 Pieces, Fusion/MKZ Require 3 Pieces, Edge Requires 2 Pieces) 1 W520214S440
Engine Mount Nuts (Escape/MKC) (Package Contains 4 Pieces, Escape/MKC Requires 4 Pieces) 1 W520204S440
Engine Mount Bolt (All Models) 1 W717674S439
Engine Mount Nut (All Models) 1 W710807S442
Steering Column Fastener (2015-2016 Fusion/MKZ Only) 1 W714878S439
Steering Column Fastener (Edge And 2017-2019 Fusion/MKZ Only) 1 W712961S450B
Steering Column Fastener (Escape/MKC) 1 W711137S442
PTU Bolt And Washer Assembly (AWD Only) Escape/MKC/Fusion/MKZ: 6, Edge: 3 5F9Z-4682AA
RDU Bolt And Washer Assembly (Edge AWD Only) 3 F2GZ-4682-A
Center Bearing Fastener (Fusion/MKZ/Edge AWD Only) 1 W712154S439
Center Bearing Fastener, Bracket To Body (Escape/MKC Only) 1 W711806S442
Center Bearing Fastener, Bracket To Center Bearing (Escape/MKC Only) 1 W500020S442
Stabilizer Bar Fastener (Fusion/MKZ/Edge) 2 W712503S440
Stabilizer Bar Fastener (Escape/MKC) 1 W715135S440
Front Brake Caliper Bolts (Fusion/MKZ/Edge) 1 W715623S439
Shock Mount Bolt (Edge Only) 1 W715295S439
Shock Mount Bolt (Escape/MKC Only) 1 W715490S442
Shock Mount Nut (Edge Only) 1 W520216S440
A/C Compressor Gasket And O-Ring (Escape/MKC/Edge, 2016-2019 Fusion/MKZ Built On Or After 5-Apr-2016 1 DL3Z-19B596-B
A/C Compressor Gasket And O-Ring (2015-2016 Fusion/MKZ Built On Or Before 4-Apr-2016) 1 9W7Z-19B596-B
A/C Compressor Gasket And O-Ring (All Models) 1 DS7Z-19B596-A
Wheel Bearing Hub Nut (Fusion/MKZ/Edge) 2 CCPZ-3B477-B
Wheel Bearing Hub Nut (Escape/MKC FWD) 2 CCPZ-3B477-G
Wheel Bearing Hub Nut (Escape/MKC AWD) 2 CCPZ-3B477-C
Ball Joint Pinch Bolt (Fusion/MKZ/Edge) Fusion/MKZ: 1, Edge: 2 W500545S439
Lower Ball Joint Nut (Fusion/MKZ) 2 W520214S442
Ball Joint Pinch Nut (Edge) 1 W520214S440
Halfshaft Retaining Strap (Fusion/MKZ/Edge) 1 4S4Z-N324AA
Halfshaft Retaining Strap Nuts (All Models) 1 W520102S442
Upper PTU Bolts (Escape Built On Or Before 20-Sep2016) 5 W500635S439
Upper PTU Bolts (AWD Only) 1 W718250S439
Halfshaft Seal (FWD) 1 BB5Z-1S177-C
Halfshaft Seal (AWD) 1 9L8Z-1177-C
PTU Compression Seal (AWD Only) 1 CV6Z-7086-A
Halfshaft Retaining Circlip (All Models) 1 BB5Z-4B422-C
Halfshaft Retaining Strap (Escape/MKC) 1 YS4Z-N324AA
Halfshaft Washer (All Models) 1 DG9Z-7G273-B
Transmission Support Insulator Bolts (Edge Only) 1 W718507S439
Transmission Support Insulator Nuts (Edge Only) 1 W520205S440
Transmission Fluid Cooler Tube Bolts (Edge Only) 1 W716200S437
Transmission Fluid Cooler Tube Bolts (Fusion/MKZ/Edge Only) 1 W712146S437
Tie Rod End Nut (Fusion/MKZ/Edge) 1 W520215S440
Ball Joint Pinch Bolt (Escape/MKC) 1 W716075S442
Ball Joint Pinch Nut (Escape/MKC) 1 W520415S442
Intermediate Shaft Seal (AWD Only) 1 CN1Z-7H424-B
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (All Markets Except Canada) 6 XO-5W30Q1SP
Motorcraft® SAE 5W-30 Super Premium Motor Oil (Canada Only) 6 CXO-W30LSP6
Motorcraft® Orange Concentrated Antifreeze/Coolant (All Markets Except Canada) 1.1 VC-3-B
Motorcraft® Orange Concentrated Antifreeze/Coolant (Canada Only) 1.1 CVC-3-B2
Motorcraft® Threadlock 262 1 TA-26
Replace As Necessary
Ignition Coil 4 CM5Z-12029-K
High Pressure Pump Roller Tappet 1 AA5Z-9C587-A
High Pressure Pump Drive Gasket 1 EJ7Z-9276-B
Brake Vacuum Pump Gasket 1 BB5Z-2A572-B
Intake Manifold Gasket 1 CJ5Z-9439-A
Turbo Stud 1 W704474S437
Turbo To Exhaust Stud 1 W712458S900
Intermediate Shaft Bushing (AWD Only) 1 F2GZ-63600A58-A
Front Brake Caliper Bolts (Escape/MKC) 1 W714753S442
Tie Rod End Nut (Escape/MKC) 1 W520203S442

 

Warranty Status: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions Warranty Coverage. Warranty/ESP coverage limits/policies are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool. For repairs covered by the New Vehicle Limited Warranty, completion of the procedure outlined in this TSB does not require obtaining Prior Approval or completion of a Cost Cap.

Labor Times

Description Operation No. Time
2017-2019 MKC AWD 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208A 14.7 Hrs.
2017-2019 MKC FWD 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208B 13.6 Hrs.
2017-2019 Escape 4X4 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208C 15.3 Hrs.
2017-2019 Escape 4X2 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208D 13.6 Hrs.
2015-2018 Edge AWD 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208E 15.0 Hrs.
2015-2018 Edge FWD 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208F 13.3 Hrs.
2017-2019 Fusion/MKZ AWD 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208G 14.9 Hrs.
2017-2019 Fusion/MKZ FWD 2.0L EcoBoost: Diagnose And Replace The Engine Long Block (Do Not Use With Any Labor Operations Outside Of This Article) DR192208H 12.9 Hrs.
Vehicles Without Lane Departure: Additional Time To Check And Correct Front Toe (Can be Claimed With Operation A-H Only) DR192208J 0.6 Hrs.
Vehicles With Lane Departure: Additional Time To Check And Correct Front Toe (Can be Claimed With Operation A-H Only) DR192208K 0.8 Hrs.

 

Repair/Claim Coding

Causal Part: 6009
Condition Code: D8

 

Service Procedure

For repairs covered by the New Vehicle Limited Warranty, completion of the procedure outlined in this TSB does not require obtaining Prior Approval or completion of a Cost Cap.

NOTE: Part availability for this TSB is initially limited and Dealers may experience temporary backorders that will be filled as quickly as possible. Dealers are requested to order parts only when required to complete a customer vehicle repair.

  1. For Edge/Escape vehicles, proceed to Step 3. For Fusion/MKZ/MKC vehicles, inspect the engine code information label located on the end of the cam cover. (Figures 1-2) Refer to Figure 1 Callout 1 for the engine part number location. Verify that the engine base part number matches the following requirements:

(1). Fusion/MKZengine base part number is 910

(2). MKCengine base part number is 206

Figure 1

engine code information label

Item Description
1 Engine part number

 

Figure 2

engine code information label

 

  1. Does the engine base part number match the requirements listed in Step 1?

(1). Yes – proceed to Step 3.

(2). No – this article does not apply. Refer to the Powertrain Control/Emission Diagnosis (PC/ED) Manual for normal diagnostics.

  1. With the engine at normal operating temperature, pressurize the cooling system to 138 kPa (20 psi) and hold for 5 hours. Refer to the coolant pressure test in Workshop Manual (WSM), Section 303-03A and check for cooling system combustion gases.
  2. Did coolant system pressure drop more than 27.57 kPa (4 psi) after 5 hours?

(1). Yes – proceed to Step 5.

(2). No – this article does not apply. Refer to the PC/ED Manual for normal diagnostics.

  1. Remove the spark plugs and, using a borescope or equivalent, inspect and determine if coolant has entered the cylinders.
  2. Is coolant present in any cylinder?

(1). Yes – remove the engine and replace the long block. Refer to WSM, Section 303-01A. (2). No – this article does not apply. Refer to WSM, Section 303-01 for normal diagnostics.


19-2208
26 June 2019

https://www.nhtsa.gov/recalls?nhtsaId=10162071

https://static.nhtsa.gov/odi/tsbs/2019/MC-10162071-0001.pdf

Download (PDF, 206KB)


19-2172
12 June 2019

https://www.nhtsa.gov/recalls?nhtsaId=10162062

https://static.nhtsa.gov/odi/tsbs/2019/MC-10162062-0001.pdf

Download (PDF, 106KB)


 

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Last update on 2019-10-05 / Affiliate links / Images from Amazon Product Advertising API

Last update on 2019-10-05 / Affiliate links / Images from Amazon Product Advertising API

One thought on “2.0L EcoBoost – Coolant In Cylinders, White Exhaust Smoke And/Or Illuminated MIL – 2015-2019 Ford & Lincoln

  1. Should this be the cause of the rough running of the motor, what’s a ballpark on the replacement cost with parts and labor? I’m assuming astronomical given the list of parts, the fact that the motor is being pulled and that it’s only the BLOCK…

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