Aluminum Body Panel Corrosion Appearing as Bubbled or Peeling Paint – 2000-2020 Ford, Lincoln & Mercury

NHTSA ID Number: 10177863

Manufacturer Communication Number: TSB 20-2233

Summary

This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer FordeBay logo/LincolneBay logo/MercuryeBay logo vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

 


Ford Mercury Lincoln
Ford Mercury Lincoln

 


 

This bulletin supersedes 19-2026 . Reason for update: Concern Carryover to New Model

 

Model:

FordeBay logo

2000-2020 All

LincolneBay logo

2000-2020 All

MercuryeBay logo

2000-2011 All

 

Summary

This article supersedes TSB 19-2026 to update the vehicle model years affected.

 

Issue: Some 2000 and newer FordeBay logo/LincolneBay logo/MercuryeBay logo vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended.

 

Action: Follow the Service Procedure to correct the condition on vehicles that meet all of the following criteria:

  • 2000-2020 FordeBay logo/LincolneBay logo or 2000-2011 MercuryeBay logo vehicle
  • Equipped with an aluminum body panel
  • Corrosion concerns appearing as bubbled and/or peeling paint with or without white dust

NOTE: Part quantity refers to the number of that service part number required, which may be different than the number of individual pieces. Service part numbers contain 1 piece unless otherwise stated. “As Needed” indicates the part is required but the number may vary or is not a whole number; parts can be billed out as non-whole numbers, including less than 1.

 

Parts

DescriptionPart NumberQuantity
One Of The Following, Obtain Locally
Lord Fusor® Non-Sag Seam Sealer (Medium)123EZ

Last update on 2026-06-19 / Affiliate links / Images from Amazon Product Advertising API


 

1
3M™ Control-Flow Seam Sealer08329
3M Controlled-Flow Seam Sealer, 08329, Solvent Free, Weather Resistant, Torsional Stress Flexability, 200 mL/6.75 fl oz Cartridge
  • TWO-PART URETHANE: Technology offers flexible performance
  • TOUGH, FLEXIBLE MATERIAL: Good adhesion properties to primer or painted surfaces
  • APPLICATION FLOW CONTROL: Prevents excessive waste
  • FAST CURE: Sealer flows 1 to 2 inches on non-level surfaces
  • CONTAINS NO SOLVENTS: Cured sealer will not shrink or crack

Last update on 2026-06-19 / Affiliate links / Images from Amazon Product Advertising API


 

1

 

Service Procedure

1. Remove the affected panel. Refer to the appropriate Workshop Manual (WSM) section as required.

2. Remove the new panel from the packaging and clean thoroughly using products recommended in your FordeBay logo approved paint system technical manual.

3. Apply Lord Fusor® Non-Sag Seam Sealer (Medium), 3M™ Control-Flow Seam Sealer or equivalent sealer. Allow it to flash per the sealer technical data sheet (TDS) information.

4. Scuff sand the entire panel; then clean and apply the primer or sealer as recommended by your paint system.

5. Mix and apply base coat and clearcoat following your FordeBay logo approved paint system technical information.

6. Install the new panel. Refer to the appropriate WSM section as required.

 


227 Affected Products

Vehicles

MAKEMODELYEAR
FORDeBay logoCROWN VICTORIA2000-2007
FORDeBay logoEDGE2010-2020
FORDeBay logoESCAPE2020
FORDeBay logoEXPEDITION2000-2020
FORDeBay logoEXPLORER2011-2020
FORDeBay logoEXPLORER POLICE INTERCEPT2015-2019
FORDeBay logoEXPLORER SPORT TRAC2007
FORDeBay logoF-1502004-2020
FORDeBay logoF-250 SD2017-2020
FORDeBay logoF-350 SD2017-2020
FORDeBay logoF-450 SD2017-2020
FORDeBay logoF-550 SD2017-2020
FORDeBay logoFLEX2019
FORDeBay logoFORDeBay logo GT2005-2006
FORDeBay logoFUSION2013-2020
FORDeBay logoFUSION ENERGI2013-2019
FORDeBay logoFUSION HYBRID2010, 2013-2019
FORDeBay logoGRAND MARQUIS2007
FORDeBay logoMOUNTAINEER2002-2004
FORDeBay logoMUSTANGeBay logo2005-2020
FORDeBay logoRANGER2000-2003
FORDeBay logoTAURUS2000-2007
LINCOLNeBay logoAVIATOR2020
LINCOLNeBay logoCONTINENTAL2017-2020
LINCOLNeBay logoCORSAIR2020
LINCOLNeBay logoLS2000-2006
LINCOLNeBay logoMKC2019
LINCOLNeBay logoMKS2016
LINCOLNeBay logoMKT2010-2019
LINCOLNeBay logoMKZ2013-2020
LINCOLNeBay logoMKZ HYBRID2013-2019
LINCOLNeBay logoNAUTILUS2019-2020
LINCOLNeBay logoNAVIGATOR2000-2020
LINCOLNeBay logoTOWN CAR2000-2007
MERCURYeBay logoSABLE2000-2006, 2008

 


1 Associated Document

Manufacturer Communications

20-2233
10 July 2020

https://www.nhtsa.gov/recalls?nhtsaId=10177863

MC-10177863-0001.pdf 106.99KB

 


NHTSA ID Number: 10156863

Manufacturer Communication Number: TSB 19-2026

Summary

Some 2000 and newer FordeBay logo, LincolneBay logo and MercuryeBay logo vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

 

1 Associated Document

Manufacturer Communications

19-2026
06 February 2019

https://www.nhtsa.gov/recalls?nhtsaId=10156863

MC-10156863-9999.pdf 120.99KB

 


NHTSA ID Number: 10155551

Manufacturer Communication Number: TSB 19-2026

Summary

Some 2000 and newer FordeBay logo, LincolneBay logo and MercuryeBay logo vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without accompanying white dust. Panel replacement is recommended. Follow the Service Procedure steps to correct the condition

 

1 Associated Document

Manufacturer Communications

19-2026
06 February 2019

https://www.nhtsa.gov/recalls?nhtsaId=10155551

MC-10155551-9999.pdf 120.99KB

 


17-0062

 


 

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Last update on 2026-05-31 / Affiliate links / Images from Amazon Product Advertising API


 

 


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